thyssenkrupp Polysius TITAN Double-shaft Hammer Crushers

Original Factory TITAN The double-axis hammer breaks the entire machine diagram, visible twin rotor and side door. Power Transmission and the stalking area.

Original factory site installer diagrams for Identification Feed Inlet, Housing, Rotor Shafts The end and the repair space.

The original -hammer shaft rotor is physical; the milling, Rotor Discs The hammer shaft and end-piece bearings must be checked as a total.

OEM Equipment Details

model, the rotors Hammers, grate basket and workpieces are concentrated on the same page

TITAN is a hard raw material for wet limestone, clay rock and cork; it retains the data or technical path required to supply spare parts.

19 Original Factory Manual Standard Models

1320–2400 mm Open transponder diameter range

180–3150 t/h 30 – 90 mm Referrals of grate stitching processing

2 Double Rotary Broken Construction

Standard Models and Key Dimensions

TITAN Standard Models, Feed Inlet With rotor size

Completely adopted table below thyssenkrupp Original Factory TITAN Handbook. Processing volume with materials, product granularity and Configuration Changes to install and spare parts Preliminary Identification.

Standard Models	Feed Inlet Dimensions	diameter of rotor x width	30 – 90 mm Referrals of grate stitching processing
TITAN 40 D 50	2350 × 1290 mm	1320 × 1340 mm	180–280 t/h
TITAN 48 D 50	2350 × 1510 mm	1320 × 1560 mm	220–320 t/h
TITAN 56 D 50	2350 × 1730 mm	1320 × 1780 mm	260–370 t/h
TITAN 48 D 75	2700 × 1280 mm	1600 × 1340 mm	300–430 t/h
TITAN 56 D 75	2700 × 1480 mm	1600 × 1540 mm	350–500 t/h
TITAN 64 D 75	2700 × 1680 mm	1600 × 1740 mm	425–650 t/h
TITAN 72 D 75	2700 × 1880 mm	1600 × 1940 mm	500–750 t/h
TITAN 72 D 100	2850 × 1970 mm	1800 × 2030 mm	600–900 t/h
TITAN 80 D 100	2850 × 2180 mm	1800 × 2240 mm	700–1100 t/h
TITAN 88 D 100	2850 × 2390 mm	1800 × 2450 mm	800–1200 t/h
TITAN 60 D 160	3100 × 1850 mm	2000 × 1920 mm	900–1350 t/h
TITAN 70 D 160	3100 × 2150 mm	2000 × 2220 mm	1050–1500 t/h
TITAN 80 D 160	3100 × 2450 mm	2000 × 2520 mm	1250–1700 t/h
TITAN 90 D 160	3100 × 2750 mm	2000 × 2820 mm	1500–2100 t/h
TITAN 100 D 160	3330 × 3000 mm	2000 × 3120 mm	1750–2400 t/h
TITAN 96 D 180	3900 × 2760 mm	2400 × 2840 mm	1750–2400 t/h
TITAN 108 D 180	3900 × 3100 mm	2400 × 3180 mm	2000–2800 t/h
TITAN 70 D 220	3700 × 2550 mm	2200 × 2520 mm	1950–2750 t/h
TITAN 80 D 220	3700 × 2890 mm	2200 × 2860 mm	2250–3150 t/h

Manufacturing Prior confirmation complete model, serial number hammers, Hammers Weight, rotor widths and grate stitches Construction, drawing number and Drawing Revision.

Wear Parts

Hammers, iron-irons. Grate Bar and Housing wear parts

Different installation position Impacts, Extrusion and sliding wear Different; Hammers, iron-irons. Grate Bar, grate plate and Housing Liners Connecting the parts and Material Page.

Shifting Hammers

Swing Hammer

The main impact is broken when mounted on the double rotor hammer shaft.The weight, aperture and thickness of its head shall be determined by full TITAN model for steering wheel loads in diameter;

Material Selection: The original factory data explicitly uses casting or forging hammer heads to target operating conditions; the candidate systems include wear alloy steel, high-manganese and highlychrome composite solutions that ultimately confirm by material.

Wear-Resistant Alloy Steel Manganese Steel High-Chromium Wear-Resistant Materials

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Central Cab iron

Central Anvil

The large blocks of material are broken in the chopping iron after pre-smashing between a rotor. Contour, bearing and fixed hole position or left direction as well for wear must be confirmed by an installed diagram

Material Selection: To withstand the central shock and squeeze, it is necessary to balance resilience with Working surface Abrasion resistance; can be assessed Alloy Cast Steel, composite casting or local reinforcement.

Wear-Resistant Alloy Steel Bimetallic Composites

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Supplies Grate Bar

Grate Bar

Located below the rotor, it controls finished granularity with grate sewn. Grate Bar Screenshots, length and grate sewn Mounting Directions and sleeves with grating basket Interfaces Must Check the Mating System.

Material Selection: Grate Bar At the same time, withstands shock and extrusion. sliding wear, can be High-Chromium, alloy steel or complex reinforcement evaluation; Material Selection Combining the risk of blocking and rupture.

High-Chromium Wear-Resistant Materials Wear-Resistant Alloy Steel

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grate shard section screen panels

Grate Segment / Screen Plate

The segment is arranged in the discharge area, together with grate stalk formation of a grade opening. Segment curvature rate and hole slot size are formed by thicknesses; Stringage ratio can be randomized to target product particle sizes change

Material Selection: By impact, abrasive wear and heat/wet conditions screening High-Chromium or Wear-Resistant Alloy Steel and control the stained defects, Dimensions and Assembly The gap.

High-Chromium Wear-Resistant Materials Wear-Resistant Alloy Steel

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Side housing liner

Side Housing Liner

Protection of the rotors on both sides and Inner Housing Wall evading Hammers Rotating track.The right and left, arc surface or hole lineage must be specified for connecting to the door Housing Confirmation.

Material Selection: Aspects of lateral flyers and grinding areas that can be assessed Quenched and Tempered Wear Plate, alloy castings or localities Composite liners The toughness of the fixed area and porosity accuracy are equally important.

Quenched and Tempered Wear Plate Wear-Resistant Alloy Steel

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Feed Inlet Congestion Zone Liners

Feed / Discharge Area Liner

Covering the continuous feed input, drop point and sub grate drain transition zone. The intake impact area should be identified separately from discharge sliding wear ranges that shouldn't use one same thickness or material by default

Material Selection: Select partition by drop-off, block size and wet mucusing as well. wear-resistant steel plate, rubber Composite or polyurethane The system, the final check-in of fixed and scramble requirements.

Quenched and Tempered Wear Plate Rubber and Polyurethane

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Spare Parts

Rotator, Hammer shafts and sleevers Drive spares

Rotor Assemblies -sided shape Rotor Shafts hammer shafts, bearing housing, belt wheels and grate baskets car parts according to each Interfaces, loads and Manufacturing and test requirements confirmation.

Five Axes Rotor Assemblies

Five-Axle Rotor Assembly

The original factory Hammer shaft rotor consists of the rotary axle, rotating discs and brake wheels. Rotary diameter is determined by joint recognition as standard for rotational structure in terms both width or dim distance; it must be confirmed jointly with TITAN models to achieve its full speeding performance at all times during this period.

Material Selection: Rotor Shafts, Rotor Discs and connectors according to torque, shock fatigue / welding or forging requirements materials, heat treatment and testing programs.

Rotor Shafts and Alloy Steels for Drive Parts Large Construction s Manufacturing

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-sided Rotor Shafts

Pentagonal Rotor Shaft

The original manual shows the five-sided rotor shaft structure, which is complemented by improved wheel loads and hammer head weight. Crossing surfaces (axis neck), key/connection; disk space & heat treatment cannot be replaced with ordinary roundshacks).

Material Selection: By large forgings materials, Forging ratios and modulation of mechanical properties; ultrasonic detection. service life Controlling.

Large-scale axes alloy steel

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Hammer Shaft / Hammer Pin

Hammer Axle / Hammer Pin

Cross the rotor disc and carry a few hammers, withstand repeated shocking load. Diameter size of diameter; end lock: gap between headlamp & draw direction must be combined with rotational gear to check it out in order for them not only on their own but also at all other points as well than through its wheels or parts (or any part).

Material Selection: Highly resilient alloy steel, Modularity or surface reinforcements and straightness Quality and NDT Requests Manufacturing; not only to press Hardness Material Selection.

The hammer shaft is strong. alloy steel

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Rotor Bearing and bearing housing

Rotor Bearing & Housing

The double rotor shock load is loaded. bearing model, pores and seatholes; terminal cover. sealing it up to the surface of a hole Mounting The direction must be confirmed by the installer record.

Material Selection: bearing Template: Original model With the sweep procurement; bearing housing, terminal cover and sealing according to the original diagram materials, machining precision NDT and lubrication environment confirmation.

bearing With sliding sliding materials Engineering Materials for Seals

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Belt and Road V Belts Power Transmission

Drive Pulley & V-Belt

Two rotor drives require motor, wheel diameter and slot type. Power Transmission The size of the shaft, and a keyhole; Eccentric Bushing and Protection Construction Recognition: the right-hand rotor Power Transmission The layout cannot be reproduced only by appearance.

Material Selection: The belt wheel presses the torque, Speed Dynamic balance and matching of selection Cast Steel, Ductile Iron or steel Construction; V The pairing is matched by the cross-section, configuration and length.

General Power Transmission s materials

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Roller and roller car Guiding s

Grate Basket Trolley Roller & Guide

The hydraulic grate basket car completes the degreasing and removal of a grille. Roller diameter, rail distance (Rail), wheel edge(Road) bearing/guide-up or space relationship with side doors is confirmed by site structure

Material Selection: Roller, pins and Guiding Pieces of the press Contact Stress, low speed overload and pollution options alloy steel, Surface reinforcement and sealing bearing.

Roller and pins alloy steel

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Specialized Tooling

TITAN Specialized repair equipment confirmed by the original factory data

Showing only the original factory manual and current Polysius The service page is explicitly used TITAN The hammer shaft pullout device with hydraulic grate basket car; the working parameters are specific Model Re-checking.

hammer shaft pullout device

Hammer Axle Extraction Device

TITAN's original manual specifies that each double-axis brake is equipped with a pullout device for the safe extraction of and complete replacement by specific rotor. The thrust stroke, pinpointing point or neutrality are confirmed as per concrete torque on both sides in order to securely draw out along its shaft side."

Submit the trans-graph to assess pumping shafts.

Hydraulic grate basket replacement car

Hydraulic Grate Basket Trolley

The original manual shows the side door opens using hydraulic grate basket trucks to move out of grill cart. Car load, rail distance and support Hydraulic stroke space for locking in or on-site inspection must be confirmed by shell with grate base general arrangement drawing

Submitting grate baskets and Housing Graphic Assessment of Cars

Only know TITAN 80 D 160 Can I be directly determined Hammers ？

No. Also confirm serial number, Hammers Weight, hammer rows and aperture diameter. Rotor Discs Circulating, drawing number and Drawing Revision.

Hammers, Grate Bar And the iron should be used in one and alike. materials?

The three are different in impact, extrusion and sliding wear. They should choose materials as well for installation positions or operating conditions respectively

Internal Records Hammer Head@15kg y OEM Part Number?

No. It's just Description The sex filenames have not yet been formed to date TITAN model Locations and Drawing Revision the OEM No. of the catalog, so no action OEM Part Number Public.

thyssenkrupp Polysius TITAN Double-shaft Hammer Crushers

model, the rotors Hammers, grate basket and workpieces are concentrated on the same page

TITAN Standard Models, Feed Inlet With rotor size

Hammers, iron-irons. Grate Bar and Housing wear parts

Shifting Hammers

Central Cab iron

Supplies Grate Bar

grate shard section screen panels

Side housing liner

Feed Inlet Congestion Zone Liners

Rotator, Hammer shafts and sleevers Drive spares

Five Axes Rotor Assemblies

-sided Rotor Shafts

Hammer Shaft / Hammer Pin

Rotor Bearing and bearing housing

Belt and Road V Belts Power Transmission

Roller and roller car Guiding s

TITAN Specialized repair equipment confirmed by the original factory data

hammer shaft pullout device

Hydraulic grate basket replacement car

Only know TITAN 80 D 160 Can I be directly determined Hammers ？

Hammers, Grate Bar And the iron should be used in one and alike. materials?

Internal Records Hammer Head@15kg y OEM Part Number?

Submission TITAN complete model hammer row, grate basket and drawings

From Technical Assessment to Finished-Part Delivery

Technical Advice

Supplier Introductions

Quality Control

Finished-Part Delivery