Static aeration floors, moving conveying tracks, hydraulic drives and clinker roll crushers: identify heat/wear-resistant and functional spares by module and position.
polytrack® is modularly configured for kiln output, cooling load, building and retrofit interfaces. No uniform model codes are published. This page lists only ranges explicitly given for current polytrack® eco and in manufacturer parameter tables.
The current eco page, 2020 manufacturer table and retrofit brochure all describe project configurations rather than uniform model codes; only traceable ranges are listed.
| Published product / configuration | Structure and application | Core dimensions / performance | Crushing and interfaces | Product status |
|---|---|---|---|---|
| polytrack® eco | Current next-generation cooler with static aeration floor and moving conveying system | Cooling efficiency 76%; discharge temperature ambient +65°C; power consumption < 4 kWh/t | Integrated clinker roll crusher typically has 3–5 rolls, with published capacity up to 9,000 t/d | Current product |
| polytrack® modular clinker cooler | New-build or retrofit projects; horizontal modular structure | Module length 4.8 or 7.2 m; width 1.5, 2.0 or 2.3 m | Overall width increases in 0.5 m increments and length in 2.4 m increments | 2020 manufacturer parameter table |
| polytrack® 500–12,000 t/d range | Grey cement, white cement and mineral cooling | Typical area loading 42–45 t/m²/d; width loading 800–1,500 t/m/d | Clinker bed depth ≥ 800 mm | 2020 manufacturer parameter table |
| polytrack® hydraulic conveying system | Reciprocating tracks advance the clinker bed | Stroke 300 mm; normal 3–5 cycles/min; maximum 8 cycles/min | Configured by modules, track rows and bed control | 2020 manufacturer parameter table |
| polytrack® clinker roll crusher | End or intermediate crusher configuration | 500–12,000 t/d; roll speed 4 rpm | Electromechanical or hydraulic drive; current eco mainly uses electromechanical drive | Manufacturer parameters and current product |
| polytrack® retrofit / upgrade configurations | Retrofit of existing Polysius or third-party coolers | Replace aeration elements, seals, bearings or the complete cooler; convert hammer crusher to roll crusher | Confirm existing foundations, casing, air chambers, conveying and crusher interfaces | Current service offering |
The numbers on the diagram correspond one to one with the rows below.
| No. | Component | Location | Applies to |
|---|---|---|---|
| 1 | Aeration floor | Grid-like aeration floor in lower chamber | polytrack eco |
| 2 | Transport track | Longitudinal transport track between aeration floor sections | polytrack eco |
| 3 | Refractory wall lining | Refractory lining on right chamber wall | polytrack eco |
Hot/cold ends, dusty airflow, sliding conveying pairs and crushing zones differ in temperature and failure mechanisms. Confirm materials and manufacture by position.
Static Aeration Element / Grate Plate
Form the fixed aeration floor and distribute cooling air; cooled clinker above provides autogenous protection. Check openings, airflow resistance, zones, fastening, seals and track clearances against module drawings.
View the common part page →
Clinker Transport Track & Conveying Element
Tracks advance together and return row by row to move the clinker bed horizontally. Confirm length, modules, connections, sliding pairs, stroke, rows and left/right position against machine layout.
Submit conveying-track drawings →
Grate Support Beam & Hot-End Support
Support aeration and conveying systems under thermal, bed and reciprocating loads. Check sections, holes, welds, module interfaces, expansion gaps and datums against general arrangements.
View the common part page →
Side Plate & Hot-Zone Protection Plate
Protect sidewalls and high-impact hot zones while containing the bed laterally. Confirm zones, contours, holes, overlaps, expansion and grate clearances against casing drawings.
View the common part page →
Air Beam & Duct Liner
Protect cooling-air passages and dusty-flow erosion areas. Confirm airflow, temperature, curvature, sections, holes, overlaps and access against chamber and duct drawings.
View the common part page →Clinker Roll Crusher Roll / Tooth Segment
End or intermediate polytrack® crushers break large clinker for further cooling. Check roll count, diameter, length, teeth, shafts, gaps and drive against crusher assembly drawings.
Submit roll-crusher drawings and tooth samples →
Crusher Housing Impact / Protection Plate
Protect crushing housings, drop and rebound zones. Confirm profile, thickness, holes, segments, rotor/roll clearance and left/right position against housing drawings.
View the common part page →Check functional and drive parts by module, interfaces, loads, stroke, temperature, material, heat treatment, sealing, lubrication and tests.
Hydraulic Cylinder & Seal Set
Drive tracks through a 300 mm reciprocating stroke. Check bore, rod diameter, stroke, mounting distance, trunnions/pins, pressure, speed, interfaces and seals as a set.
View the common part page →Track Bearing & Sliding Plate
Support and guide reciprocating tracks; newer designs allow sliding-plate replacement by removing two bolts. Confirm spacing, loads, guidance, thermal expansion and left/right position against module drawings.
Submit module and sliding-pair drawings →
Guide Roller & Track Guide
Maintain travel direction and limit lateral motion. Check wheel/shaft diameter, bearings, gaps, flanges, rails, mounts and hot position against module drawings and wear records.
View the common part page →
Labyrinth Seal & Sealing Strip
Seal static/moving interfaces to reduce clinker leakage and cooling-air bypass. Confirm section, length, overlap, preload, temperature zone and moving clearance against module drawings.
View the common part page →Roll Crusher Drive & Coupling
Drive end or intermediate crushers; published options include electromechanical and hydraulic drives. Confirm power, 4 rpm roll speed, torque, coupling, gearbox, rotation and interfaces against nameplates.
Submit crusher-drive nameplates →
Hopper Discharge Valve & Air-Chamber Service Parts
For discharge and maintenance in air chambers, hoppers and cleanout points. Confirm plate, seat, shaft, seals, drive, opening size, direction, temperature and casing interfaces against site drawings.
View the common part page →The manufacturer engineers each project for kiln output, modules, cooling load, hydraulics and clinker crushing. Public information gives ranges rather than uniform model codes.
No. Working principles, rotors/rolls, drives, gaps, wear parts and drawing differ completely. First confirm the installed crusher type and general arrangement.
Not by default. Temperatures, airflow erosion, sliding loads, thermal cycles and impact differ. Select materials by hot/cold zone and actual failure.
Provide generation, kiln output, module dimensions, track rows, cylinders, roll or hammer crusher, drawing, used-part photos, material and conditions for identification, material assessment, manufacture, quality control and delivery.
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ANRANST provides customers worldwide with engineering assessment, production at certified foundries to the customer technical requirements, quality control and finished-part delivery for custom wear parts and industrial spares, with scope to support other custom industrial parts.
We review mating surfaces and interface dimensions and assess material, heat treatment and manufacturing feasibility.
Material grades and heat-treatment processes are specified order by order, stated in the technical agreement and tracked through production.
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