thyssenkrupp Polysius polytrack ® eco الكلنكر المبرد المعاملات و| ANRANST

Q: Why is there no uniform polytrack® model table?

The manufacturer engineers each project for kiln output, modules, cooling load, hydraulics and clinker crushing. Public information gives ranges rather than uniform model codes.

Q: Can old hammer clinker-crusher parts be used in the current roll crusher?

No. Working principles, rotors/rolls, drives, gaps, wear parts and drawing numbers differ completely. First confirm the installed crusher type and general arrangement.

Q: Can aeration elements, tracks and side plates use one material?

Not by default. Temperatures, airflow erosion, sliding loads, thermal cycles and impact differ. Select materials by hot/cold zone and actual failure.

Manufacturer polytrack® interior showing static aeration floor, moving tracks and hot-end sidewalls.

Manufacturer modular structure drawing locating aeration elements, conveying parts, supports and module interfaces.

Manufacturer polytrack® site image. The cooler, rotary kiln, air chambers and clinker crusher follow project layout.

OEM المعدات Reference

Module, capacity, hydraulic and roll-crusher parameters on one page

polytrack® is modularly configured for kiln output, cooling load, building and retrofit interfaces. No uniform model codes are published. This page lists only ranges explicitly given for current polytrack® eco and in manufacturer parameter tables.

500–12,000 t/d Capacity range in the 2020 manufacturer table

4.8 / 7.2 m Published individual module lengths

300 mm Published hydraulic conveying stroke

3–5 Typical roll count in current eco integrated crusher

Standard Models and Key Dimensions

Published polytrack® configurations and core parameters

The current eco page, 2020 manufacturer table and retrofit brochure all describe project configurations rather than uniform model codes; only traceable ranges are listed.

Published product / configuration	Structure and application	Core dimensions / performance	Crushing and interfaces	Product status
polytrack® eco	Current next-generation cooler with static aeration floor and moving conveying system	Cooling efficiency 76%; discharge temperature ambient +65°C; power consumption < 4 kWh/t	Integrated clinker roll crusher typically has 3–5 rolls, with published capacity up to 9,000 t/d	Current product
polytrack® modular clinker cooler	New-build or retrofit projects; horizontal modular structure	Module length 4.8 or 7.2 m; width 1.5, 2.0 or 2.3 m	Overall width increases in 0.5 m increments and length in 2.4 m increments	2020 manufacturer parameter table
polytrack® 500–12,000 t/d range	Grey cement, white cement and mineral cooling	Typical area loading 42–45 t/m²/d; width loading 800–1,500 t/m/d	Clinker bed depth ≥ 800 mm	2020 manufacturer parameter table
polytrack® hydraulic conveying system	Reciprocating tracks advance the clinker bed	Stroke 300 mm; normal 3–5 cycles/min; maximum 8 cycles/min	Configured by modules, track rows and bed control	2020 manufacturer parameter table
polytrack® clinker roll crusher	End or intermediate crusher configuration	500–12,000 t/d; roll speed 4 rpm	Electromechanical or hydraulic drive; current eco mainly uses electromechanical drive	Manufacturer parameters and current product
polytrack® retrofit / upgrade configurations	Retrofit of existing Polysius or third-party coolers	Replace aeration elements, seals, bearings or the complete cooler; convert hammer crusher to roll crusher	Confirm existing foundations, casing, air chambers, conveying and crusher interfaces	Current service offering

Before manufacture, confirm generation, kiln capacity, module length/width, track rows, aeration elements, hydraulic stroke, hot/cold position, crusher configuration, drawing numbers and revisions.

قطع الغيار المستهلكة

Aeration elements, tracks, hot-end guards and clinker-crusher wear parts

Hot/cold ends, dusty airflow, sliding conveying pairs and crushing zones differ in temperature and failure mechanisms. Confirm materials and manufacture by position.

Static Aeration Elements / Grate Plates

Static Aeration Element / Grate Plate

Form the fixed aeration floor and distribute cooling air; cooled clinker above provides autogenous protection. Check openings, airflow resistance, zones, fastening, seals and track clearances against module drawings.

Material selection: Thermal cycles, clinker abrasion and local impact act together. Select heat/wear-resistant alloys or composite protection separately for hot/cold zones and verify high-temperature dimensional stability.

Heat- and wear-resistant special alloys Wear-resistant alloy systems

View the common part page →

Clinker Tracks and Conveying Elements

Clinker Transport Track & Conveying Element

Tracks advance together and return row by row to move the clinker bed horizontally. Confirm length, modules, connections, sliding pairs, stroke, rows and left/right position against machine layout.

Material selection: Hot abrasion, reciprocating loads and sliding contact require heat resistance, wear resistance, toughness and fatigue strength. Validate sliding-pair materials and surfaces together.

Heat- and wear-resistant alloys Alloy steel for reciprocating loads

Submit conveying-track drawings →

Grate Support Beams and Hot-End Supports

Grate Support Beam & Hot-End Support

Support aeration and conveying systems under thermal, bed and reciprocating loads. Check sections, holes, welds, module interfaces, expansion gaps and datums against general arrangements.

Material selection: Select heat-resistant structural materials or alloy steels for thermal gradients, static loads, impact and welding; control distortion, weld quality, flaw detection and hot strength.

Heat-resistant structural and special alloys High-strength load-bearing alloy steel

View the common part page →

Side Plates and Hot-Zone Guards

Side Plate & Hot-Zone Protection Plate

Protect sidewalls and high-impact hot zones while containing the bed laterally. Confirm zones, contours, holes, overlaps, expansion and grate clearances against casing drawings.

Material selection: Hot ends require heat, oxidation and impact resistance; cold ends emphasize abrasion. Do not assign one material throughout; select by temperature and failure zone.

Heat- and wear-resistant special alloys Quenched-and-tempered cold-end wear plate

View the common part page →

Air Beams and Duct Liners

Air Beam & Duct Liner

Protect cooling-air passages and dusty-flow erosion areas. Confirm airflow, temperature, curvature, sections, holes, overlaps and access against chamber and duct drawings.

Material selection: Select heat-resistant alloys, wear plate or ceramic/hard-phase composites against temperature, dust concentration, velocity and erosion angle; check thermal shock and fastening.

Heat- and wear-resistant alloys Ceramic and hard-phase composites

View the common part page →

Clinker Crusher Rolls / Tooth Segments

Clinker Roll Crusher Roll / Tooth Segment

End or intermediate polytrack® crushers break large clinker for further cooling. Check roll count, diameter, length, teeth, shafts, gaps and drive against crusher assembly drawings.

Material selection: Hot-clinker impact and abrasion require hot strength, toughness, wear resistance and replaceability, with controlled shaft connections and dynamic balance.

Alloys for hot impact and wear Chromium-molybdenum wear alloys

Submit roll-crusher drawings and tooth samples →

Crusher Housing Impact / Protection Plates

Crusher Housing Impact / Protection Plate

Protect crushing housings, drop and rebound zones. Confirm profile, thickness, holes, segments, rotor/roll clearance and left/right position against housing drawings.

Material selection: Select tough wear alloys or heat-resistant plate for clinker temperature, size, impact angle and wear patterns; control fastening-zone cracking and hot distortion.

Tough heat-resistant alloys Cold-end wear plate

View the common part page →

قطع الغيار

Hydraulic, bearing, guide, seal, drive and discharge spares

Check functional and drive parts by module, interfaces, loads, stroke, temperature, material, heat treatment, sealing, lubrication and tests.

Hydraulic Cylinders and Seal Sets

Hydraulic Cylinder & Seal Set

Drive tracks through a 300 mm reciprocating stroke. Check bore, rod diameter, stroke, mounting distance, trunnions/pins, pressure, speed, interfaces and seals as a set.

Material selection: Select barrel, rod and pin materials/surfaces for reciprocating fatigue, side loads and heat; confirm seals by pressure, temperature, oil and contamination class.

Alloy steels for cylinders and pins Hydraulic seal materials

View the common part page →

Track Bearings and Sliding Plates

Track Bearing & Sliding Plate

Support and guide reciprocating tracks; newer designs allow sliding-plate replacement by removing two bolts. Confirm spacing, loads, guidance, thermal expansion and left/right position against module drawings.

Material selection: Select bearings and sliding pairs together for load, speed, temperature, dust and lubrication. Replacing one material without considering its counterface and roughness is insufficient.

Bearing and plain-support materials

Submit module and sliding-pair drawings →

Guide Rollers and Track Guides

Guide Roller & Track Guide

Maintain travel direction and limit lateral motion. Check wheel/shaft diameter, bearings, gaps, flanges, rails, mounts and hot position against module drawings and wear records.

Material selection: Select axle/wheel alloy steels, heat treatment and surface hardening for contact fatigue, impact and abrasive contamination; match bearings and seals to hot clearances.

Alloy steel for guide wheels and axles Bearing materials

View the common part page →

Labyrinth الموانع and Sealing Strips

Labyrinth Seal & Sealing Strip

Seal static/moving interfaces to reduce clinker leakage and cooling-air bypass. Confirm section, length, overlap, preload, temperature zone and moving clearance against module drawings.

Material selection: Select seals for temperature, abrasive particles, displacement and air pressure. Metal labyrinths, heat-resistant elastic parts and composites are not interchangeable; verify expansion and friction.

Engineering seal materials Heat-resistant metal seal materials

View the common part page →

Roll Crusher Drives and Couplings

Roll Crusher Drive & Coupling

Drive end or intermediate crushers; published options include electromechanical and hydraulic drives. Confirm power, 4 rpm roll speed, torque, coupling, gearbox, rotation and interfaces against nameplates.

Material selection: Match gears, shafts, couplings and supports to low-speed high torque, impact, heat, fatigue, heat treatment, flaw detection, accuracy and lubrication.

Alloy steel for gears, shafts and couplings

Submit crusher-drive nameplates →

Hopper Discharge Valves and Air-Chamber Service Parts

Hopper Discharge Valve & Air-Chamber Service Parts

For discharge and maintenance in air chambers, hoppers and cleanout points. Confirm plate, seat, shaft, seals, drive, opening size, direction, temperature and casing interfaces against site drawings.

Material selection: Select heat/wear-resistant plate and seat materials for hot dust, abrasion and cycling frequency; match shafts, seals and actuators to temperature and loads.

Heat- and wear-resistant special alloys Valve-shaft and transmission alloy steel

View the common part page →

Why is there no uniform polytrack® model table?

The manufacturer engineers each project for kiln output, modules, cooling load, hydraulics and clinker crushing. Public information gives ranges rather than uniform model codes.

Can old hammer clinker-crusher parts be used in the current roll crusher?

No. Working principles, rotors/rolls, drives, gaps, wear parts and drawing numbers differ completely. First confirm the installed crusher type and general arrangement.

Can aeration elements, tracks and side plates use one material?

Not by default. Temperatures, airflow erosion, sliding loads, thermal cycles and impact differ. Select materials by hot/cold zone and actual failure.

thyssenkrupp Polysius مبردات الكلنكر polytrack® eco

Module, capacity, hydraulic and roll-crusher parameters on one page

Published polytrack® configurations and core parameters

Aeration elements, tracks, hot-end guards and clinker-crusher wear parts

Static Aeration Elements / Grate Plates

Clinker Tracks and Conveying Elements

Grate Support Beams and Hot-End Supports

Side Plates and Hot-Zone Guards

Air Beams and Duct Liners

Clinker Crusher Rolls / Tooth Segments

Crusher Housing Impact / Protection Plates

Hydraulic, bearing, guide, seal, drive and discharge spares

Hydraulic Cylinders and Seal Sets

Track Bearings and Sliding Plates

Guide Rollers and Track Guides

Labyrinth الموانع and Sealing Strips

Roll Crusher Drives and Couplings

Hopper Discharge Valves and Air-Chamber Service Parts

Why is there no uniform polytrack® model table?

Can old hammer clinker-crusher parts be used in the current roll crusher?

Can aeration elements, tracks and side plates use one material?

Submit polytrack® module, hydraulic, crusher and wear-part records

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