thyssenkrupp Polysius PB الكسارات الصدمية

The current Polysius impact crusher range: identify wear parts, spares and maintenance tools by primary/secondary model, impact-circle diameter, rotor width and installation position.

thyssenkrupp Polysius PB 200/250 impact crusher manufacturer image
Manufacturer PB 200/250 image locating housing, rotor, impact apron and hydraulic gap adjustment.
thyssenkrupp Polysius PB 220/300 impact crusher manufacturer image
Manufacturer PB 220/300 image. Confirm model and rotor width against nameplate and drawings.
thyssenkrupp cast impact rotor manufacturer brochure image
Manufacturer brochure image of the sectional cast rotor, mainshaft, rotor discs and blow-bar clamping area.
OEM المعدات Reference

Models, rotors, blow bars, impact aprons and hydraulics on one page

PB crushers perform primary or secondary crushing of medium-hard to hard feed in stationary, semi-mobile or mobile arrangements. This page focuses on standard models, core dimensions, part positions, materials and technical checks needed for spare supply.

20 Standard models in manufacturer brochure
1000–2500 mm Impact-circle diameter range
110–2500 t/h Brochure reference capacity range
1000–3000 mm Rotor-width range
Standard Models and Key Dimensions

PB primary and secondary models and key dimensions

The table follows the thyssenkrupp الكسارات الصدمية brochure: the first 11 entries are primary PB…CR models and the following 9 are secondary PB models. Throughput depends on material, product requirements and configuration.

Standard modelImpact-circle diameterRotor widthFeed openingReference throughput
PB 160/150 CR1600 mm1500 mm1410 × 1520 mm400 t/h
PB 160/200 CR1600 mm2000 mm1410 × 2020 mm650 t/h
PB 180/200 CR1800 mm2000 mm1640 × 2030 mm800 t/h
PB 180/250 CR1800 mm2500 mm1640 × 2530 mm1000 t/h
PB 200/200 CR2000 mm2000 mm1845 × 2030 mm1100 t/h
PB 200/250 CR2000 mm2500 mm1845 × 2530 mm1300 t/h
PB 200/300 CR2000 mm3000 mm1845 × 3030 mm1500 t/h
PB 220/250 CR2200 mm2500 mm1950 × 2530 mm1700 t/h
PB 220/300 CR2200 mm3000 mm1950 × 3030 mm2000 t/h
PB 250/250 CR2500 mm2500 mm2150 × 2530 mm1850 t/h
PB 250/300 CR2500 mm3000 mm2150 × 3030 mm2500 t/h
PB 100/1001000 mm1000 mm710 × 1060 mm110 t/h
PB 100/1251000 mm1250 mm710 × 1310 mm145 t/h
PB 125/1251250 mm1250 mm950 × 1310 mm230 t/h
PB 125/1501250 mm1500 mm950 × 1560 mm275 t/h
PB 140/1501400 mm1500 mm1000 × 1560 mm330 t/h
PB 140/1751400 mm1750 mm1000 × 1810 mm400 t/h
PB 140/2001400 mm2000 mm1000 × 2060 mm450 t/h
PB 140/2501400 mm2500 mm1000 × 2560 mm550 t/h
PB 140/3001400 mm3000 mm1000 × 3060 mm650 t/h

Before manufacture, confirm full model, serial number, rotor design and width, blow-bar section, impact apron, adjustment range, drawing numbers and revisions.

قطع الغيار المستهلكة

Blow bars, impact surfaces and housing wear parts

Different positions face high-energy impact, repeated rebound, sliding wear or edge erosion. Each card links to shared component and material pages.

Blow-bar identification image
01

Blow Bars / Impact Bars

قضيب صدم للكسارة الصدمية / Impact Bar

The main impact-crushing parts on the rotor perimeter. Confirm section, length, rotor slot, hydraulic clamping faces, rotation and mass matching against full PB model and rotor drawings.

Material selection: Manufacturer information states only that different quality grades are available. Assess high-chromium wear materials, wear-resistant alloy steels or reinforced composites against feed hardness, abrasiveness, tramp metal and fracture risk.

View the common part page →
First impact-apron liner identification image
02

First Impact Apron Liners

First Impact Apron Liner

Receives high-energy material thrown from the rotor. Check curvature, sections, holes, fastening and rotor clearance against housing and apron drawings.

Material selection: High-impact zones require both wear resistance and base toughness. Assess wear-resistant alloy steel, manganese steel or composite castings; hardness alone is insufficient.

View the common part page →
Second and third impact-surface liner identification image
03

Second and Third Impact-Surface Liners

Lower Impact Face Liner

In subsequent impact and shaping zones, liners face repeated impact and sliding wear. المقاطع، المواد، الأعطال, widths, overlaps and gap-adjustment relationships differ between stages and cannot be mixed.

Material selection: High-abrasion zones may use high-chromium materials or quenched-and-tempered wear plate. Check crack resistance against feed size, silica content and tramp-metal risk.

View the common part page →
Side-liner identification image
04

البطانة الجانبية

Side Liner

Protect rotor sides and housing walls while clearing the blow-bar sweep. Confirm left/right parts, holes, thickness, assembly sequence and access-door positions against installation drawings.

Material selection: Mainly exposed to abrasion and edge impact. Assess quenched-and-tempered wear plate or wear-resistant alloy castings, controlling countersinks, flatness and mounting clearance.

View the common part page →
Feed and housing-liner identification image
05

Feed and بطانات المبيت

Feed & بطانة المبيت

Cover feed impact points, housing walls and transitions. Check drop-impact and downstream sliding zones separately rather than assuming identical thickness and material.

Material selection: Select wear plate, wear-resistant alloy steel or elastic composite linings according to lump size, wet stickiness, speed and fastening structure.

View the common part page →
Rotor end-protection liner identification image
06

Rotor End-Protection Liners

Rotor Protection Liner

Protect end discs and areas around blow-bar slots. Confirm end profile, sectors, holes, clamping clearance and dynamic-balance effects with the rotor assembly drawing.

Material selection: Select wear-resistant alloy steel or quenched-and-tempered wear plate against impact, particle erosion, fastening reliability and rotating-part safety, with matched weights.

View the common part page →
قطع الغيار

Rotor, mainshaft, support, hydraulic and clamping spares

Confirm drive and functional parts separately for dimensions and interfaces, loads, materials, heat treatment, flaw detection, machining and assembly.

Cast rotor assembly identification image
01

Cast مجموعة الدوار

Cast Rotor Assembly

Manufacturer records show mainshaft, separate cast rotor discs, end discs, blow-bar slots and clamps. Confirm diameter, width, disc stack, mass matching, dynamic balance and bearing interfaces together by PB model.

Material selection: Develop separate manufacturing routes for discs, mainshaft and clamps based on impact fatigue, casting/forging quality, heat treatment, flaw detection and dynamic balance.

View the common part page →
Rotor mainshaft identification image
02

Rotor Mainshafts

Rotor Shaft

Passes through the discs and transmits the full impact torque. Confirm journals, steps, keys/connections, end fits, bending runout and bearing/coupling interfaces against original drawings.

Material selection: Control strength and toughness, forging reduction, quenched-and-tempered properties, ultrasonic examination, journal machining and fatigue life as a large forging; ordinary round bar is not an equivalent.

View the common part page →
Rotor bearing and housing identification image
03

Rotor Bearings and Housings

محامل الدوار & Housing

Support heavy rotors under impact and unbalance. Confirm bearing designation, clearance, housing bore, end covers, seals, lubrication and left/right orientation against installation records.

Material selection: Procure bearings to original designation and clearance; confirm housings, covers and seals against drawing materials, machining accuracy, flaw detection and lubrication environment.

View the common part page →
Hydraulic gap-adjustment cylinder identification image
04

Hydraulic Gap-Adjustment Cylinders

Hydraulic Gap Adjustment Cylinder

Provide preload, gap adjustment and overload release for impact surfaces and grinding paths. Check bore, stroke, mounting distance, pins, pressure, ports and seals as a set.

Material selection: Confirm barrels, rods, pins, seals and surface treatment against pressure, impact, contamination and temperature; perform dimensional and pressure tests after manufacture.

View the common part page →
Impact-apron assembly identification image
05

Impact Apron Assemblies

مجموعة حاجز الصدم

Includes frame, liners, pivot shaft, adjustment rods and hydraulic preload. Check frame dimensions, pivot centres, liner layout and gap range as an assembly.

Material selection: Structures, pivot shafts, pins and wear liners require different materials and processes, with separate welding, heat treatment, machining, flaw detection and assembly controls.

View the common part page →
Hydraulic clamping wedge and retainer identification image
06

Hydraulic Clamping Wedges and Retainers

Hydraulic Wedge & Retaining Parts

The manufacturer uses hydraulic clamping to secure blow bars and simplify reversal/replacement. Confirm wedge angle, contact faces, hydraulic loading points, retainers and rotor slots together.

Material selection: Select quenched-and-tempered alloy steel for wedges, blocks and fasteners against high contact stress, loosening resistance, toughness and surface wear, with controlled fits.

View the common part page →
Special Tooling

Blow-bar maintenance tools confirmed in manufacturer brochure

Only lifting and rotor-positioning devices explicitly documented for PB blow-bar replacement are shown. Confirm tool loads and interfaces against the specific rotor and housing.

Is PB 200/250 CR alone enough to identify a blow bar?

No. Confirm serial number, rotor design, blow-bar section and length, clamping wedge, rotation, drawing number and revision.

Should blow bars and impact liners use the same material?

Do not assume so. Impact energy, sliding wear, fracture risk, fastening and replacement intervals differ. Select materials separately by position and duty.

Can published throughput determine spare dimensions?

No. Throughput supports initial identification only. Manufacture requires full model, nameplate, drawing number, measured dimensions or approved drawings.

Submit full PB model, rotor, blow-bar and drawing records

Provide PB model, serial number, rotor dimensions, blow-bar section, apron, drawing number, used-part photos, material and conditions for identification, material assessment, manufacture, quality control and delivery.

Submit التفاصيل for a Quote

رقم الهاتف: +86 156 3797 3199
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خدمات صنع في الصين

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01

مراجعة الرسومات والهندسة

قم بمراجعة أسطح التزاوج وأبعاد الواجهة، وقم بتقييم جدوى المواد والمعالجة الحرارية والتصنيع.

02

تحديد المادة والمعالجة الحرارية

تُحدَّد درجات المواد وعمليات المعالجة الحرارية لكل طلب على حدة، وتُثبَّت في الاتفاقية الفنية وتُتابَع أثناء الإنتاج.

03

ضبط الجودة

يشمل ذلك تأكيد الرسم، ومراقبة المواد والعمليات، وتتبع الإنتاج، وتنسيق عمليات الفحص والقبول.

04

تسليم المنتج النهائي

تنظيم عمليات التصنيع والتحقق من الجودة والتعبئة والتغليف وتسليم المنتجات النهائية الكاملة لتشكيل حلقة إمداد قابلة للتنفيذ.

قم بتزويدنا بالنماذج الحالية، والرسومات، وأرقام الرسومات، وأرقام الأجزاء، والمواد، أو معلومات ظروف التشغيل، وسنقوم بتحديد التحقق الفني ومسار التوريد وفقًا لذلك.

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