Polysius TITAN المزدوج - عمود الكسارة المطرقية الطرازات وقطع الغيار| ANRANST

OEM TITAN unit image showing twin rotors, side doors, drives and grate-basket maintenance areas.

OEM installation image for identifying the feed opening, housing, rotor shaft ends and maintenance access.

OEM five-hammer-axle rotor. Check hammer rows, discs, axles and end supports as an assembly.

OEM المعدات Reference

Models, rotors, hammers, grate baskets and tools in one place

TITAN pre-crushes material between two rotors, crushes it further against the anvil and controls product size through discharge grates. It handles medium-hard raw materials such as wet limestone, marl, clay, chalk and gypsum. This page focuses on data and technical routes needed for spare-parts supply.

19 Standard models in the OEM brochure

1320–2400 mm Published rotor diameter range

180–3150 t/h Reference capacity at 30–90 mm grate gaps

2 Twin-rotor crushing arrangement

Standard Models and Key Dimensions

TITAN models, feed openings and rotor dimensions

The complete table follows the thyssenkrupp TITAN OEM brochure. Capacity varies with material, product size and configuration; use it for preliminary installation and parts identification.

Standard model	Feed opening dimensions	Rotor diameter × width	Reference capacity at 30–90 mm grate gaps
TITAN 40 D 50	2350 × 1290 mm	1320 × 1340 mm	180–280 t/h
TITAN 48 D 50	2350 × 1510 mm	1320 × 1560 mm	220–320 t/h
TITAN 56 D 50	2350 × 1730 mm	1320 × 1780 mm	260–370 t/h
TITAN 48 D 75	2700 × 1280 mm	1600 × 1340 mm	300–430 t/h
TITAN 56 D 75	2700 × 1480 mm	1600 × 1540 mm	350–500 t/h
TITAN 64 D 75	2700 × 1680 mm	1600 × 1740 mm	425–650 t/h
TITAN 72 D 75	2700 × 1880 mm	1600 × 1940 mm	500–750 t/h
TITAN 72 D 100	2850 × 1970 mm	1800 × 2030 mm	600–900 t/h
TITAN 80 D 100	2850 × 2180 mm	1800 × 2240 mm	700–1100 t/h
TITAN 88 D 100	2850 × 2390 mm	1800 × 2450 mm	800–1200 t/h
TITAN 60 D 160	3100 × 1850 mm	2000 × 1920 mm	900–1350 t/h
TITAN 70 D 160	3100 × 2150 mm	2000 × 2220 mm	1050–1500 t/h
TITAN 80 D 160	3100 × 2450 mm	2000 × 2520 mm	1250–1700 t/h
TITAN 90 D 160	3100 × 2750 mm	2000 × 2820 mm	1500–2100 t/h
TITAN 100 D 160	3330 × 3000 mm	2000 × 3120 mm	1750–2400 t/h
TITAN 96 D 180	3900 × 2760 mm	2400 × 2840 mm	1750–2400 t/h
TITAN 108 D 180	3900 × 3100 mm	2400 × 3180 mm	2000–2800 t/h
TITAN 70 D 220	3700 × 2550 mm	2200 × 2520 mm	1950–2750 t/h
TITAN 80 D 220	3700 × 2890 mm	2200 × 2860 mm	2250–3150 t/h

Before manufacture, confirm full model, serial number, hammer rows and weights, rotor width, grate gaps, basket design, drawing numbers and revisions.

قطع الغيار المستهلكة

Hammers, anvils, grates and housing wear parts

Impact, compression and sliding wear differ by position. Hammers, anvils, bars, grate segments and housing liners link to their respective component and material pages.

Swing hammer

Swing Hammer

Mounted on the hammer axles of both rotors, these perform the main impact crushing. Confirm weight, bore, thickness, row position, rotation direction and five-axle arrangement against the full TITAN model.

Material selection: OEM literature specifies cast or forged hammers suited to the duty. Candidate systems include wear-resistant alloy steel, manganese steel and high-chromium composites; finalize against material conditions and original drawings.

Wear-resistant alloy steel High-manganese steel High-chromium wear materials

View the common part page →

Central anvil

Central السندان

Located downstream of the rotors, the anvil further breaks lumps after pre-crushing. Confirm profile, supports, fixing holes, left/right position and wear allowance from installed drawings.

Material selection: Concentrated impact and compression require toughness and surface wear resistance. Assess alloy cast steel, composite casting or local reinforcement.

Wear-resistant alloy steel Bimetallic composites

View the common part page →

Discharge grate bar

Grate Bar

Grates below the rotors control product size through their gaps. Check section, length, gap, orientation and basket support interfaces together.

Material selection: Grates face impact, compression and sliding wear. Evaluate high-chromium alloys, alloy steel or composites with blockage and fracture risks in mind.

High-chromium wear materials Wear-resistant alloy steel

View the common part page →

Grate segment / screen plate

Grate Segment / Screen Plate

Segments in the discharge area form sizing openings with the bars. Curvature, slots, thickness, joints and supports vary with model and target product size.

Material selection: Select high-chromium alloys or wear-resistant steel for impact, abrasion and hot or wet feed; control casting defects, dimensions and assembly gaps.

High-chromium wear materials Wear-resistant alloy steel

View the common part page →

Side housing liner

Side بطانة المبيت

These protect rotor sides and housing walls while clearing the hammer path. Confirm handedness, curved faces, holes, overlaps and access-door positions against the specific housing.

Material selection: For lateral impact and rubbing, assess quenched-and-tempered wear plate, alloy castings or local composite liners. Fixing-zone toughness and hole accuracy also matter.

Quenched and tempered wear plate Wear-resistant alloy steel

View the common part page →

Feed and discharge area liners

Feed / Discharge Area Liner

These cover the feed inlet, drop points and transition below the grates. Identify inlet impact and discharge sliding-wear zones separately; do not assume identical thickness or material.

Material selection: Select wear plate, rubber composites or polyurethane by drop height, lump size, wet stickiness and sliding speed, then confirm fixing and blockage-clearing needs.

Quenched and tempered wear plate Rubber and polyurethane

View the common part page →

قطع الغيار

Rotors, hammer axles, supports and drive spares

Confirm rotor assemblies, pentagonal shafts, hammer axles, bearing housings, pulleys and grate-basket trolley parts for their respective interfaces, loads, manufacturing and inspection requirements.

Five-hammer-axle rotor assembly

Five-Axle Rotor Assembly

The OEM rotor comprises a shaft, discs, hammer axles, spacers and end supports. Confirm diameter, width, disc spacing, hammer rows and dynamic balance together for the TITAN model.

Material selection: Specify materials, heat treatment and inspection separately for shafts, discs and connectors according to torque, impact fatigue, welding or forging and balancing requirements.

Alloy steels for rotor shafts and drives Large structural-component manufacture

View the common part page →

Pentagonal rotor shaft

Pentagonal Rotor Shaft

The OEM brochure shows a pentagonal shaft matched to revised discs and hammer weights. Its section, journals, keys or connections, disc positions and heat treatment cannot be replaced by a generic round-shaft design.

Material selection: Control material, forging ratio, quench and temper, mechanical properties, ultrasonic inspection, journal machining and fatigue life as a large forging.

Alloy steel for large shafts

View the common part page →

Hammer axle / pin

Hammer Axle / دبوس المطرقة

Axles pass through rotor discs and support multiple swing hammers under repeated impact, bending and shear. Check diameter, length, end locking, hammer clearances and extraction direction with the rotor.

Material selection: Specify high-strength, tough alloy steel, quench and temper or surface hardening, straightness, surface quality and NDT; hardness alone is insufficient.

High-strength alloy steel for hammer axles

View the common part page →

Rotor bearings and housings

محامل الدوار & Housing

These support high-speed impact loads from both rotors. Confirm bearing type, clearance, housing bore, covers, seals, lubrication and handedness against installation records.

Material selection: Procure bearings to the original type and clearance. Confirm housings, covers and seals against drawing materials, machining accuracy, NDT and lubrication conditions.

Bearing and plain-support materials Engineering seal materials

View the common part page →

Drive pulleys and V-belts

بكرة القيادة & V-Belt

Confirm motors, pulley diameters, groove profiles, ratios, bores, keyways, taper bushes and guards. Do not copy the left/right drive layout from appearance alone.

Material selection: Choose cast steel, ductile iron or fabricated steel pulleys for torque, speed, balance and fits. Check belt section, matched sets and length.

Materials for standard drive components

View the common part page →

Grate-basket trolley rollers and guides

Grate Basket Trolley Roller & Guide

These support hydraulic basket removal and installation. Confirm wheel diameter, track gauge, flanges, bearings, guides and clearance to side doors against the site arrangement.

Material selection: Select alloy steel, surface hardening and sealed bearings for contact stress, low-speed heavy loads and contamination.

Alloy steels for rollers and pins

View the common part page →

Special Tooling

OEM-documented TITAN maintenance tools

Only the hammer-axle extractor and hydraulic grate-basket trolley explicitly documented for TITAN in the OEM brochure and current service pages are shown. Reconfirm tool parameters for each model.

Hammer axle extractor

Hammer Axle Extraction Device

The OEM brochure states that each TITAN double-shaft crusher has an axle extractor for safe axial removal and replacement of the complete hammer set. Confirm stroke, support points, alignment and capacity for the rotor.

Submit rotor drawings for extractor assessment →

Hydraulic grate-basket replacement trolley

Hydraulic Grate Basket Trolley

The brochure shows basket removal by hydraulic trolley after opening the side doors. Confirm capacity, gauge, supports, hydraulic stroke, locking and access space from housing and basket assembly drawings.

Submit basket and housing drawings for trolley assessment →

Is TITAN 80 D 160 enough to identify a hammer?

No. Confirm serial number, hammer weight and rows, bore, axle, rotor discs, rotation direction, drawing number and revision.

Should hammers, grates and anvils use the same material?

Do not assume so. Impact, compression, sliding wear, fixing and fracture risks differ. Select materials and processes separately for each position and duty.

Is the internal label Hammer Head@15kg an OEM part number?

No. It is a descriptive filename without a traceable OEM catalogue reference to a TITAN model, position and drawing revision, so it is not published as an OEM part number.

thyssenkrupp Polysius الكسارات المطرقية ذات العمود المزدوج TITAN

Models, rotors, hammers, grate baskets and tools in one place

TITAN models, feed openings and rotor dimensions

Hammers, anvils, grates and housing wear parts

Swing hammer

Central anvil

Discharge grate bar

Grate segment / screen plate

Side housing liner

Feed and discharge area liners

Rotors, hammer axles, supports and drive spares

Five-hammer-axle rotor assembly

Pentagonal rotor shaft

Hammer axle / pin

Rotor bearings and housings

Drive pulleys and V-belts

Grate-basket trolley rollers and guides

OEM-documented TITAN maintenance tools

Hammer axle extractor

Hydraulic grate-basket replacement trolley

Is TITAN 80 D 160 enough to identify a hammer?

Should hammers, grates and anvils use the same material?

Is the internal label Hammer Head@15kg an OEM part number?

Submit the full TITAN model, hammer arrangement, grate basket and drawings

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مراجعة الرسومات والهندسة

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ضبط الجودة

تسليم المنتج النهائي