Grate Bar

Defines the discharge openings, retains oversize material and withstands further crushing loads.

Grate Bar

Grate Bar (Grate Bar)— Hammer Crusher Wear part, position 12.

Installation and Function

Installation PositionCurved discharge zone below the rotor and anvil; position 12 in the layout and internal exploded view.
Main FunctionDefines the discharge openings, retains oversize material and withstands further crushing loads.
Replacement FrequencyVery high replacement frequency; replace as a set if grate openings enlarge, bars bend or break, ends wear, or product size exceeds the specified limit.

Materials and Mechanical Properties

ItemDetails
Material OptionsHigh-manganese steel, wear-resistant alloy cast steel, or a high-manganese substrate with alloy inserts or hardfacing
Typical Properties and Acceptance CriteriaGrate bars experience impact, compression, gouging and frictional wear. High-manganese steel suits duty with enough impact for work-hardening. Hardfacing and insert options require verification of bonding, orientation, thermal cracking and spalling risk. In addition to composition and hardness, control curvature, cross-section, end supports, spacing, thermal expansion and height variation across the set: grate openings directly govern the upper product size.
Principal Failure MechanismImpact, cutting and abrasive wear; enlarged openings, blockage, erosion and fatigue

Material and Design Considerations

  • Identify material hardness, particle size, abrasiveness, moisture, temperature, pH, impact and tramp material;
  • High hardness does not replace core toughness, fatigue strength, corrosion resistance or high-temperature performance;
  • For composite, hardfaced, ceramic and elastomer designs, assess substrate bonding, edge protection, fastening and maintainability;
  • For parts that mate with shafts, gears, seals, roll surfaces or housings, control fits, tolerances, surface finish and assembly clearances together;
  • Assess material upgrades using cumulative throughput, dimensional wear, failure modes, product quality and downtime costs.

Required Ordering / RFQ Information

  • Equipment manufacturer, machine model, serial number, part number and latest drawing revision;
  • Part dimensions, unit weight, key tolerances, assembly and fastening method;
  • Current material, chemical composition, heat treatment, hardness and mechanical property reports;
  • Processed material, maximum particle size, hardness/abrasiveness, moisture and tramp material records;
  • Speed, load, temperature, pressure, process medium chemistry and continuous operating time;
  • Failure photographs, wear measurements, crack/fracture locations and current service life;
Materials and values are for preliminary engineering selection. Final chemical composition, heat treatment, hardness and dimensional tolerances must follow the OEM drawings and technical agreement.
Related Equipment and Materials

Equipment, Materials and OEM Identification

Use these links for preliminary selection. Confirm the complete model, serial or drawing number, drawing revision, dimensions and actual operating conditions to establish fit.

Material Options for This Part

Independent aftermarket information. OEM names and trademarks belong to their respective owners and do not imply authorization, affiliation or endorsement. Confirm the series, complete model, serial or drawing number, drawings and operating conditions before manufacture.

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Drawing confirmation, material and process control, production tracking, inspection and acceptance coordination.

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