Metso HIGmill Models, Wear Parts and Spares

Name: Metso HIGmill High-intensity Grinding Mill
Brand: Metso

Models and Key Dimensions

HIGmill Models and Published Installations

The range specifications describe overall equipment capabilities. The named models below relate to published installations or pilot trials. Confirm spare parts against the nameplate, serial number, drawing number, general arrangement and drawing revision.

Series / Model	Published Power / Configuration	Size / Identification Requirements
HIGmill Industrial Range	Unit power up to 7,150 kW	Chamber volume up to 50,000 L; confirm model and dimensions from project records, nameplate or drawings
HIG3500/23000	3,500 kW; published installation	23,000 L; Sunrise Dam Item
HIG500/4000	500 kW; published installation	4,000 L; Cracow project, with a footprint of approximately 2.7 m × 2.3 m
HIG25	Pilot Equipment	Cracow site pilot trials; specify power and dimensions from the equipment records
HIG5	Test Equipment	Sunrise Dam scale-up testwork; specify power and dimensions from the equipment records

Technical Information: HIGmill Product Information, HIG3500/23000 Item, HIG500/4000 Item.

Wear Parts

HIGmill Grinding Rotors, Stator Rings and Shell Liners

Identify wear parts by grinding stage and installation position. Match candidate materials and processes to abrasion, media wear and slurry corrosion, confirming the material, design and drawing reference for the installation.

01

GrindForce Grinding Rotors

GrindForce Grinding Rotor

Mounted along the main shaft, grinding rotors face continuous abrasion and shear from ceramic media and slurry. Lower stages can experience greater pressure and wear. Published projects include steel and rubber-covered castellated rotors. Select materials for particle size, media density, speed and drawing requirements.

Rubber and Polyurethane Chromium-Molybdenum Alloy Steel

Equipment range: HIGmill industrial models. Confirm drawing and part numbers for the installed model.

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02

Shell-mounted Stator Rings

Shell-mounted Stator Ring

Stator rings attach inside the mill body and work with rotating rotors to form successive grinding stages and control media movement. Check stage position, internal and external diameters, thickness, segmentation, fixings and rotor clearance. Published projects include rubber-covered stationary elements.

Rubber and Polyurethane Wear-Resistant Alloy Steel

Equipment range: HIGmill industrial models. Confirm drawing and part numbers by stage position and mill body drawings.

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03

Shell Lining Systems

Mill Shell Liner Components

Shell liners protect the body against media and slurry wear. Conditions vary with height; check remaining thickness, segmentation, curvature and fixings in lower feed and high-pressure zones. Published cases include fully vulcanized rubber-covered stationary elements and shell linings.

Rubber and Polyurethane Composite Materials

Equipment range: HIGmill industrial models. Confirm drawing and part numbers by shell diameter, stage position and liner drawings.

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Spare Parts

Main Shafts, Drive and Structural Spares

Identify drive and structural spares separately. For gearboxes, main shafts, bearings, seals and split mill bodies, confirm interfaces, tolerances, materials, heat treatment and installation drawing numbers before manufacture.

01

Main Shaft and Rotor Support Assembly

The main shaft transmits top-drive torque and supports the grinding rotors. Check overall length, shaft diameters, rotor interfaces, keys or connections, runout, heat treatment and dynamic balance. Specify the shaft alone or the complete assembly separately.

Alloy Steels for Drive Parts Chromium-Molybdenum Alloy Steel

Configuration varies with HIGmill diameter and grinding stages. Confirm drawing and part numbers from the main shaft assembly drawing.

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02

Gearbox and Drive Components

The top drive powers the vertical main shaft. Identify gears, pinion shafts, couplings, bushes and connectors from installation drawings, checking tooth profile, module, accuracy class, material, heat treatment and fits.

Alloy Steels for Drive Parts

Identify by power and drive configuration. Confirm drawing and part numbers from the gearbox nameplate and assembly drawing.

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03

Split Mill Bodies and Structural Parts

Split Mill Body and Structural Components

HIGmill uses a flanged split mill body for maintenance access. Check diameter, section positions, flange hole patterns, concentricity, welding and nondestructive testing requirements, and stator and liner interfaces.

Quenched and Tempered Plate and Welding Processes

Configuration varies with chamber volume and diameter. Confirm drawing and part numbers from mill body assembly and section drawings.

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04

Bearings, Sleeves and Seals

Bearings, Sleeves and Shaft Seals

For main shaft support, location and slurry isolation. Check bearing designations, housings, bush dimensions, lubrication, seal design, elastomer compatibility and operating temperature against installation drawings.

Copper Alloys for Bearings Engineering Materials for Seals

Identify by main shaft support and seal configuration. Confirm drawing and part numbers from bearing and seal assembly drawings.

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Equipment and Part Selection

OEM Installations and General Parts Information

Use brand and model information to identify the HIGmill installation. General parts information covers design, materials, operating conditions and manufacturing requirements, leading to detailed parts and quotation options.

Metso Brand Page Return to Metso equipment ranges Swiss Tower Mills Brand Explore HIGmill brand history General Tower Mill / Stirred Mill Guide Explore equipment types, part positions and operating conditions Parts Directory Identify parts by name, material and drawing number Wear-Resistant Materials and Manufacturing Processes Materials, heat treatment, coatings and quality acceptance Send Your Model, Drawing Number or Drawing Discuss Technical Requirements and Pricing

What information is needed to quote parts for Metso HIGmill?

Provide the complete model, serial number, drawing or part number, drawing revision, installation position, photographs of the current part, material and operating conditions.

Can equipment and part photographs be used directly for manufacturing?

No. Photographs help identify equipment and part types. Manufacturing requires confirmed drawings, dimensions, interfaces, materials, heat treatment and acceptance criteria.

Can a part be assessed without an OEM drawing number?

Start with the nameplate, general arrangement drawing, installation position, photographs of the existing part and critical dimensions. These support assessment of measurement, material selection and drawing-based manufacturing requirements.

Metso HIGmill™ High-intensity Grinding Mill

Models, Grinding Chamber Design and Parts Identification

HIGmill Models and Published Installations

HIGmill Grinding Rotors, Stator Rings and Shell Liners

GrindForce Grinding Rotors

Shell-mounted Stator Rings

Shell Lining Systems

Main Shafts, Drive and Structural Spares

Main Shaft and Rotor Support Assembly

Gearbox and Drive Components

Split Mill Bodies and Structural Parts

Bearings, Sleeves and Seals

What information is needed to quote parts for Metso HIGmill?

Can equipment and part photographs be used directly for manufacturing?

Can a part be assessed without an OEM drawing number?

Send Your HIGmill Model or Drawing

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