Identification and supply support for mantles, concaves, feed cones, bushings, hydraulic components, drive parts and dedicated tooling for HP100–HP900 and HP3–HP6 installations.
The same HP Series model may use standard, short-head and several cavity configurations. Mantles and concaves must be checked as a matched set. Bushings, hydraulic components and drive parts also require confirmation against the serial number, interfaces and drawing revision.
The table retains the head diameter, maximum feed opening, installed power and maximum capacity published in the OEM manual for preliminary identification of installed equipment and spare parts.
| Standard Models | Head Diameter | Maximum Feed Opening | Installed Power | Maximum capacity |
|---|---|---|---|---|
| HP100 | 735 mm | 150 mm | 90 kW | 155 t/h |
| HP200 | 940 mm | 185 mm | 132 kW | 250 t/h |
| HP300 | 1120 mm | 241 mm | 220 kW | 440 t/h |
| HP400 | 1320 mm | 304 mm | 315 kW | 630 t/h |
| HP500 | 1520 mm | 351 mm | 355 kW | 790 t/h |
| HP900 | 1780 mm | 356 mm | 700 kW | 2000 t/h |
| HP3 | 1000 mm | 220 mm | 250 kW | 388 t/h |
| HP4 | 1120 mm | 252 mm | 315 kW | 555 t/h |
| HP5 | 1250 mm | 317 mm | 370 kW | 600 t/h |
| HP6 | 1400 mm | 331 mm | 500 kW | 790 t/h |
The numbers on the diagram correspond one to one with the rows below.
| No. | Component | Location | Applies to |
|---|---|---|---|
| 1 | Mantle | Green mantle on moving head | Nordberg HP Series |
| 2 | Bowl liner | Stationary bowl liner facing mantle | Nordberg HP Series |
| 3 | Main shaft | Lower central main shaft | Nordberg HP Series |
| 4 | Eccentric | Eccentric around main shaft | Nordberg HP Series |
| 5 | Countershaft | Horizontal countershaft on right | Nordberg HP Series |
| 6 | Pinion | Pinion at inner end of countershaft | Nordberg HP Series |
| 7 | Adjustment ring | Adjustment ring around upper frame | Nordberg HP Series |
| 8 | Hold-down cylinder | Vertical hold-down cylinder on left | Nordberg HP Series |
Each part is described by wear location, operating conditions and candidate material. The mantle and concave must be checked as a matched set for the selected cavity.
Mantle / Head Liner
Moves with the head and forms the crushing cavity together with the concave, resisting compression, impact and abrasive wear. Confirm the cavity profile, upper and lower openings, contour and locking arrangement.
View General Parts and Applicable Materials →
Bowl Liner / Concave
Fixed inside the adjustment ring or bowl assembly and forms the crushing cavity with the mantle. Confirm standard or short-head configuration, cavity, clamping surface, outside diameter and matching mantle.
View General Parts and Applicable Materials →
Feed Plate / Feed Cone
Receives direct feed impact and distributes material into the crushing cavity. Confirm the hole pattern, contour, locking bolts and fit with the mantle.
Open the general feed-plate part page →
Mainframe Liner
Protects the inner wall of the main frame and high-drop impact zones. Confirm the segment layout, orientation, plate thickness, hole pattern and fit against the frame.
Open the general main-frame liner page →
Arm Guard / Arm Liner
Protects the lower-frame arms and discharge passage from falling-material impact and sliding wear. Confirm the arm position, left or right orientation, profile and fastening method.
Open the general frame-arm guard page →Counterweight & Countershaft Guards
Protects the counterweight and the area around the countershaft box from discharge abrasion. Confirm the installation position, curved profile, clearances and fasteners.
View the general counterweight guard page →General spare parts must be checked by fit, accuracy, material, lubrication, hydraulic interfaces and serial number; the HP model name alone is insufficient.
Socket & Socket Liner
Supports the head assembly and provides its spherical contact surface. Confirm the spherical radius, oil grooves, fit, clearance and material.
View the general socket-liner page →
Eccentric Bushing
Converts drive rotation into the gyrating motion of the head. Confirm eccentricity, inside and outside diameters, oil grooves, clearances, casting integrity and machining accuracy.
Open the general eccentric-bushing page →
Countershaft, Gear & Bushings
Includes the countershaft, pinion, eccentric gear and bushings. Confirm tooth count, module, tooth direction, shaft diameter, keyway and bearing clearance.
View the general countershaft-bushing page →
Clamping & Tramp-release Cylinders
Used to clamp the adjustment ring and release uncrushable material. Confirm bore, stroke, pressure, connections, accumulator and seal arrangement.
View the general hydraulic-cylinder page →Upper & Lower Head Bushings
Guide and support the head. Confirm inside and outside diameters, length, oil grooves, interference, operating clearance and paired condition with the main shaft.
Open the general head-bushing page →
Lock Bolt & Liner Fasteners
Includes locking bolts, wedges, square-head bolts, washers, nuts and spring washers. Confirm by machine model, liner and fastening-kit version.
View the general locking-fastener page →Please provide the complete HP model, standard or short-head configuration, cavity profile, drawing or current model details, serial number, closed-side setting, photos of used parts, material and operating conditions.
No. The same model may use standard, short-head and several cavity configurations. The mantle and concave must be checked as a matched set, together with the drawing revision and fastening arrangement.
High-manganese steel is the conventional route. Composite or embedded wear solutions can also be evaluated for specific conditions. Selection depends on rock type, abrasiveness, feed, closed-side setting and wear pattern.
Provide the complete model, serial number, nameplate, installation position, photographs of the current part, drawings, material and operating conditions. We use these to identify the part, assess materials, organize production at certified foundries, coordinate quality control and arrange finished-part delivery.
Or contact us directly: +86 156 3797 3199
zzx@anranst.com
ANRANST provides customers worldwide with engineering assessment, production at certified foundries to the customer technical requirements, quality control and finished-part delivery for custom wear parts and industrial spares, with scope to support other custom industrial parts.
We review mating surfaces and interface dimensions and assess material, heat treatment and manufacturing feasibility.
Material grades and heat-treatment processes are specified order by order, stated in the technical agreement and tracked through production.
Drawing confirmation, material and process control, production tracking, inspection and acceptance coordination.
We coordinate manufacturing, quality confirmation, packaging and delivery of complete finished parts in a workable, closed-loop supply process.
Provide the equipment brand, complete model and serial number, part name, part number or drawing number, drawing revision, quantity, material requirements and duty. If identifiers are unavailable, send photographs and key dimensions.
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