FLS RollSizer: CenterSizer and SideSizer Models and Core قطع الغيار

Start with standard RollSizer 500–1500 sizes and roll lengths to identify crushing teeth, tooth rings, side combs, breaker bars, liners, roll shafts, bearings, gears and drives, then confirm materials.

Official FLS RollSizer DRS 660 x 2000 CenterSizer product image
DRS 660 × 2,000 CenterSizer primary crushing configuration in the official FLS brochure.
Official FLS RollSizer DRS 660 x 3000 SideSizer product image
DRS 660 × 3,000 SideSizer in the official FLS brochure, with both rolls discharging toward the side crushing combs.
Official FLS RollSizer lifting photo
RollSizer lifting photo from the official FLS brochure, showing the housing, drives, base and installation interfaces.
OEM المعدات التفاصيل

Machine size, roll length, crushing geometry, wear parts and drive parts on one page

CenterSizer crushes between the two rolls; SideSizer crushes between the toothed rolls and side combs. The same machine size may have different roll lengths and drive arrangements. Confirm spares against the full DRS model, serial number, toothed roll layout and drawings.

6 Standard machine sizes
2 Crushing geometry
5 Wear parts
5 Drive spares
Models and key dimensions

RollSizer 500, 660, 800, 1,000, 1,250 and 1,500

Values come from the official FLS RollSizers brochure. Feed size, capacity, power and weight are example or guidance values for medium-hard limestone. Actual project values vary with tooth profile, material, particle size, density, roll length and product size.

Machine sizeStandard roll lengthTooth tip diameterMaximum feed size: Center / SideExample capacityInstalled powerWeight excluding drive
RollSizer 5001,000 / 1,500 / 2,000 mmApproximately 590 mm480–650 mm (SideSizer approximately 200 mm)Up to approximately 1,500 t/h55–220 kWApproximately 4 / 5 / 7 t
RollSizer 6601,500 / 2,000 / 3,000 mmApproximately 750 mm650–850 mm (SideSizer approximately 300 mm)Up to approximately 2,500 t/h160–500 kWApproximately 17 / 20 / 25 t
RollSizer 8001,500 / 2,000 / 3,000 mmApproximately 920 mm750–1,050 mmUp to approximately 3,500 t/h200–630 kWApproximately 27 / 32 / 40 t
RollSizer 1,0002,000 / 3,000 mmApproximately 1,020 mm950–1,300 mmUp to approximately 5,000 t/h250–700 kWApproximately 42 / 51 t
RollSizer 1,2502,000 / 3,000 mmApproximately 1,450 mm1,200–1,600 mmUp to approximately 7,500 t/h450–800 kWApproximately 81 / 100 t
RollSizer 1,5003,000 / 4,000 mmApproximately 1,800 mm1,400–2,000 mmUp to approximately 10,000 t/h750–1,200 kWApproximately 125 / 150 t
قطع الغيار المستهلكة

Crushing teeth, rings, side combs, breaker bars and housing liners

Follow the material as it enters the chamber, is gripped by the toothed rolls, crushed in the centre or at the sides, and discharged. Each item links to its part and material pages.

Replaceable crushing tooth and pick positions in the FLS RollSizer
01

Replaceable Crushing Teeth / Picks

Replaceable Crushing Tooth / Tooth Pick

Teeth fit on roll tooth rings or shaft slots to grip and shear material. Check CenterSizer / SideSizer configuration, roll diameter, tooth position and profile, installation angle, holder, fastening structure, rotation direction and target product size.

Material and manufacturing checks:FLS states that crushing tool materials are selected for the material being processed. Confirm candidate high-manganese steel, quenched and tempered/hardened alloy steel or localized hardfacing against hardness, impact, abrasion and tooth holder fit.

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Tooth ring, segment and roll shell positions in the FLS RollSizer
02

Tooth Rings / Segments and Roll Shells

Tooth Ring / Tooth Segment and Roll Shell

The complete tooth ring or segment set forms the roll's working profile. Check roll diameter and length, segment count, tooth layout, shaft bore/splines, flanges, spacers, keys, fastenings and assembly sequence.

Material and manufacturing checks:Select tooth rings and roll shells from manufacturable wear-resistant alloy steel systems. Confirm material, heat treatment, hardness gradient, permitted weld repairs and non-destructive testing against drawings and actual impact and abrasion.

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Side crushing comb and side liner positions in the FLS RollSizer
03

Side Crushing Combs / البطانة الجانبية

Side Crushing Comb / Side Liner

SideSizer crushes between its toothed rolls and adjustable side combs, which also determine product size. Check left/right side, comb tooth profile, clearance, adjustment range, hole pattern, supports and discharge direction.

Material and manufacturing checks:Confirm wear-resistant alloy steel, quenched and tempered wear plate or composite wear protection according to cutting, sliding abrasion, blockage impact and adjustment mechanism requirements.

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Central breaker bar and anvil positions in the FLS RollSizer
04

Central Breaker Bars / Anvils

Breaker Bar / Anvil

Some primary CenterSizer configurations use a breaker bar below the rolls for secondary breakage of large lumps. Check roll spacing, bar profile, tooth surfaces, installation height, supports, replaceable wear blocks and discharge clearance.

Material and manufacturing checks:Select tough wear-resistant cast steel, alloy steel or replaceable composite wear blocks for high-impact zones. Ordinary bottom liner material is not automatically suitable.

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Housing liner, end plate and scraper positions in the FLS RollSizer
05

بطانات المبيت, End Plates and Scrapers

بطانات المبيت, End Plates and Scrapers

These protect chamber sidewalls, ends and accumulation areas below the rolls while maintaining roll clearances. Check zone numbers, left/right orientation, curvature, plate thickness, hole patterns, overlaps, scraper clearance and wear location.

Material and manufacturing checks:Confirm quenched and tempered wear plate, bimetallic composite plate or wear-resistant castings according to impact, abrasive fines, sticky material and replacement method.

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قطع الغيار

Roll shafts, bearings, timing gears, gearboxes, couplings and fasteners

Confirm high-torque, low-speed drive parts against single/dual drive arrangement, shaft spacing, roll length, rotation direction and complete drawings. Machine appearance or size alone does not establish interchangeability.

Crusher roll shaft position in the FLS RollSizer
01

Crusher Roll Shafts

Crushing Roll Shaft

Roll shafts carry tooth rings and transmit high torque. Check overall shaft length, shaft spacing, bearing seats, ring/spline/key interfaces, flanges, drive end, rotation direction, concentricity, non-destructive testing and repair history.

Material and manufacturing checks:Confirm transmission alloy steel against torque, bending, fatigue, fits and section transitions. Any material substitution also requires validation of heat treatment and mechanical properties.

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Bearing and housing positions in the FLS RollSizer
02

المحامل ومبيتات المحامل

Bearing and غلاف المحمل

Bearings support both rolls and maintain shaft spacing and tooth clearances. Check bearing designation, clearance, shaft/housing fits, end covers, seals, lubrication, temperature monitoring, locating arrangement and left/right side.

Material and manufacturing checks:Confirm bearing steel, cast-steel/ductile-iron housings, seals and lubricants according to load, speed, impact, contamination and temperature rise.

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Timing stage, gear and gearbox positions in the FLS RollSizer
03

Timing Stages, Gears and Gearboxes

Synchronisation Stage, Gears and علبة التروس

Single-drive configurations coordinate both rolls through a timing stage; dual-drive configurations drive each shaft separately. Check drive type, ratio, tooth count, module, helix direction, mounting distance, bores, couplings, lubrication and tooth contact.

Material and manufacturing checks:Confirm carburized or quenched and tempered transmission alloy steel against tooth contact fatigue, bending fatigue, core toughness, machining accuracy and non-destructive testing requirements.

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Fluid coupling and drive connection positions in the FLS RollSizer
04

وصلات السوائل and Drive Connections

Fluid Coupling and Drive Connection

These connect motors, reducers and rolls while absorbing start-up or overload shocks. Check power, speed, bores, keys, coupling dimensions, fluid filling, guards, brakes and electric/hydraulic drive configuration.

Material and manufacturing checks:Confirm coupling, shaft sleeve, fastening and seal materials according to torque, impact, temperature rise, alignment and original designation.

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Tooth segment fastener, spacer and shim positions in the FLS RollSizer
05

Tooth Segment Fasteners, Spacers and Shims

Tooth Fasteners, Spacers and Shims

These locate crushing teeth, rings and side combs and set roll-system clearances. Check position numbers, threads, grade, length, head type, locking method, spacer thickness, shim stack and site assembly sequence.

Material and manufacturing checks:Confirm high-strength fasteners and transmission alloy steel according to preload, impact, fatigue, corrosion and locking method. Ordinary standard parts are not direct substitutes.

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Materials and failure modes

Select crushing tooth materials for impact, abrasion, sticking and holder structure

FLS specifies materials by application, not one universal grade. First screen material families against feed hardness, abrasiveness, moisture and stickiness, maximum lump size, tooth profile, impact and used-part failure. Complete confirmation using drawings, material testing, heat treatment and acceptance requirements.

Drawing and spare part numbers

Match each number to machine size, roll length, tooth position and drive type

Submit the full DRS model, serial number, CenterSizer/SideSizer type, roll length, toothed roll layout, tooth position number, drive side, OEM/third-party number, drawings, used parts and material.

Are CenterSizer and SideSizer parts interchangeable?

Machine size alone is insufficient. Crushing position, side combs, tooth profiles and discharge clearances differ. Check the complete structure, roll length, tooth position, drive, serial number and drawings.

Why is roll length needed even when the machine size is known?

The official table lists several standard roll lengths for a single machine size. Weight, tooth segment count, shaft system and housing change accordingly. Machine size is only the first level of installation identification.

Submit FLS RollSizer models, crushing teeth, roll shafts or drive spare requirements

Provide the full model, serial number, CenterSizer/SideSizer type, roll length, toothed roll layout, tooth positions, OEM/third-party number, drawings, used parts, material and feed conditions. We use these to identify parts, assess materials, match manufacturing requirements, control quality and deliver finished components.

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03

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04

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