SAG MILL OUTER FEED HEAD LINER

Outer Feed Head Liner

Outer head wear parts · Check as a set with inner head liners and the first shell liner ring

Protects the outer SAG mill feed head and connects the inner feed head liners to the shell lining system. ANRANST provides mill identification, material assessment, drawing review, quality control and finished-part delivery.

Equipment SAG / AG mills
Installation Position Outer feed head ring and shell transition
Main Loads Impact, abrasion, cyclic loading and interface stresses
Identification requirements Position number, drawing reference, segments, hole positions and shell interface
SAG mill outer feed head liner geometry
Outer feed head liner identification diagram. The installed drawing governs the actual segments, rib profiles, hole pattern and interfaces.
Part Function

Protect the outer head and complete the transition to the shell liners

Outer liners occupy the large-radius area of the feed head, generally as sectors forming an annular band. They must form a continuous working surface with the inner head liners, first shell liner ring and fastening system.

For replacement, check the complete set for segment count, curvature, radial width, axial profile, hole positions, rib profiles, position numbers and adjoining part height differences.

Annular band geometry Inner and outer radii, angle, radial width and liner thickness
Shell transition Axial profile, overlaps, height differences and adjoining gaps
Fastening system Hole positions, counterbores, seating surfaces, bolts and rear contact
Set identification Segment count, position numbers, rotation direction, orientation and matching part references
Position and Performance

Prioritize transitions, support and profile retention at the outer head

A local material upgrade does not replace checking the adjoining liners and fastening system together.

Inner-ring interface edge

Joins the inner feed head liners. Check circumferential steps, gaps, concentrated impact and uneven wear.

Outer-ring working surface

Carries cyclic loads from ore and grinding media. Check profile retention, liner thickness, rear support and stresses around holes.

Shell transition edge

Joins the first ring of shell liners. Check axial height differences, overlaps, head-end impact and worn profiles.

Materials and Manufacturing Processes

Select the material system for impact, wear, support and weight

The approved drawings and technical agreement govern the final grade, chemical composition, heat treatment, hardness and acceptance criteria.

Tough, Wear-Resistant Alloy Steel For head working surfaces exposed to substantial impact and structural loads. Select the steel grade and heat treatment according to liner thickness, hole-area stresses, current service life and failures.
Rubber-Metal Composite Construction Balances the metal working surface, resilient support, weight and impact cushioning in a validated lining system. Check bonding and fastening interfaces.
Wear-Resistant Rubber Consider for suitable particle sizes, temperatures, slurry and fastening conditions. Assess tearing, cutting, reinforcement and boundaries with adjoining metal parts.
High-Hardness White Iron Wear Surfaces Use only in local or composite arrangements with controlled impact and reliable support. High hardness cannot replace the fracture resistance required of head liners.

Mill heads, shells and discharge systems have different impact, abrasion and structural conditions. Select materials for the installed zone. Metso Mill Liners

Failure Diagnosis

Analyze outer-ring fractures, uneven interface wear and loose segments separately

Record wear profiles by position number to distinguish material, arrangement and fastening problems.

Observed condition Priority checks Improvement Options
Cracking in the outer ring or around holes Liner thickness, radii, hole positions, rear contact, preload, hardness and casting defects Improve fracture resistance, transitions and support, and strengthen nondestructive inspection
Uneven wear at the shell interface Axial height differences, overlaps, first shell liner ring, rotation direction and worn profiles Adjust profiles and arrangement as a set to eliminate steps that concentrate impact
A loose segment or slurry leakage Grip length, seating surfaces, washers, seals, bolt elongation and contact Restore the fastening and sealing system, and record installation parameters by position
Large service-life differences within one ring Uneven feed flow, position numbers, material batches, heat treatment, adjoining gaps and support Map circumferential wear and optimize materials and profiles by zone
Drawing References and Inquiry Details

Identify each outer liner by installed mill, position number and shell interface

Match confirmed OEM drawing references, third-party drawing references and spare part numbers to the equipment model, installed position and drawing revision.

Equipment identification

OEM, series, full model, serial number, year, feed-end version and modification history.

Position and Identification

Position numbers, segment count, OEM drawing references, third-party drawing references, spare part numbers and drawing revisions.

Key dimensions

Inner and outer radii, angle, radial width, liner thickness, profile, hole positions, weight and orientation.

Adjacent Interfaces

Inner head liners, first shell liner ring, overlaps, height differences, gaps and fasteners.

Material and Service Life

Current material, hardness, heat treatment, composite construction, installation date, service life and remaining thickness.

Operating Conditions and Failure Modes

Ore, feed size, steel balls, throughput, uneven wear, cracks, looseness and site photographs.

Request a SAG Outer Feed Head Liner Proposal and Quotation

Provide the full model, position number, drawing reference, drawings, photographs of used parts, key dimensions, material, operating conditions and service-life records.

Manufacturing Services in China

From Technical Assessment to Finished-Part Delivery

Technical advice, supplier introductions, quality control and finished-part delivery.

01

Technical Advice

Review the installed equipment, position, interfaces, materials, operating conditions and failures.

02

Supplier Introductions

Coordinate production of wear-resistant castings, rubber composites, machined parts and fasteners.

03

Quality Control

Track materials, heat treatment, dimensions, hole positions, nondestructive inspection, weight and trial assembly.

04

Finished-Part Delivery

Deliver a complete set organized by position number, with fasteners, identification, inspection records and installation documents.