Start with the project name, installed crusher and system configuration to identify receiving hopper, apron feeder, transfer liner, traction and drive components, then request a quotation.
A semi-mobile crushing station is a project-specific equipment package. First identify the project, installed crusher, receiving hopper, apron feeder and transfer system, then follow the relevant wear part, drive component and material pages.
There is no universal model table that can be applied without project documentation. Confirm the project and installed crusher first, then check the feeding, conveying, receiving hopper and transfer configurations.
| System level | Identification documents required | Critical dimensions / configuration | Next technical step |
|---|---|---|---|
| Semi-Mobile Crushing Station Project | Project name, general arrangement drawing, station number and equipment list | Throughput, maximum feed size, layout and elevations | Confirm station scope and drawing revision |
| Installed Crusher | Brand, full model, serial number and crusher drawing number | Feed opening, discharge opening and chamber profile | Open the corresponding gyratory or other crusher page |
| Feeding and Transfer Systems | Apron feeder model, conveyor and chute drawings | Width, pitch, centre distance, drop arrangement and interfaces | Open the feeder, hopper and chute part pages |
For manufacture and quotation, every part must be matched to its project, system, equipment tag, installation position and drawing revision. A description such as “semi-mobile crushing station spares” is insufficient.
Review the hopper impact zone, chute sidewalls, feeder tail and head discharge areas separately. Impact and abrasion differ by location, so materials must be confirmed for each position.
Hopper Bottom Liner
These liners protect high-impact and high-wear areas at the hopper bottom. Check hopper zones, profiles, plate thicknesses, hole patterns, support faces, drop height and the impact direction of large rocks.
Material Selection:Confirm quenched and tempered wear plate, high-manganese steel, bimetallic or composite liners according to impact, abrasion, plate thickness and replacement method.
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Impact Liner / Wear Plate
Installed where falling material strikes directly, these liners require checks of the impact centre, plate arrangement, thickness, backing plate, fastening method and site records of cracking or deformation.
Material Selection:Confirm high-manganese steel, quenched and tempered wear plate or a composite structure with a tough backing plate according to the balance of large-rock impact and wear.
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Chute Side Liner
These liners protect transfer chute sidewalls from abrasive material flow. Check left/right orientation, slope, curvature, plate thickness, hole patterns, overlaps and flow direction.
Material Selection:Confirm quenched and tempered wear plate, high-chromium cast iron, ceramic or composite wear protection according to impact, velocity and abrasion.
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مغذي المئزر Side / Skirt Liner
These liners contain material and protect the feeder sidewalls. Check clearances, left/right orientation, length, plate thickness, hole patterns and the relationship with adjacent pans.
Material Selection:Confirm quenched and tempered wear plate or composite wear plate according to sliding wear, impact, weldability and replacement method.
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Tail Inlet Liner
These liners protect the feeder tail receiving area against large-rock impact. Check plate arrangement, profiles, thicknesses, hole patterns, drop point and running clearance with the pans.
Material Selection:Confirm high-manganese steel or quenched and tempered wear plate according to impact, abrasion and installation method.
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Head بطانة قناة التفريغ
These liners protect the apron feeder head discharge and transfer areas. Check material trajectory, segment layout, plate thickness, curvature, hole patterns and the downstream equipment interface.
Material Selection:Confirm quenched and tempered wear plate, high-chromium cast iron or composite liners according to particle size, velocity, impact and maintenance conditions.
View Part التفاصيل →Check pans, chain links, pins and bushings, sprockets, support rollers and tensioning devices individually against the project, feeder model, pitch, width, orientation, fits, materials and heat treatment.
صفيحة ناقل / صفيحة مغذٍ
Pans carry and convey large rocks. Check width, pitch, plate thickness, overlaps, hinge bores, running direction, chain interfaces and overall machine centre distance.
Material Selection:Confirm high-strength wear-resistant cast steel or alloy steel according to impact, bending, wear, hinge loads and original drawings.
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حلقة سلسلة
These links transmit apron feeder traction. Check pitch, bore diameter, width, left/right parts, connections, heat treatment and mating pins.
Material Selection:Confirm forged or cast alloy steel, heat treatment and non-destructive testing according to traction loads, impact and fatigue requirements.
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Chain Pin & Bushing
These components form chain joints and withstand bearing pressure, oscillation and abrasive ingress. Check pin diameter, bushing inside and outside diameters, length, lubrication, fits and heat treatment.
Material Selection:Confirm carburized, induction-hardened or quenched and tempered alloy steel according to bearing pressure, toughness, wear resistance and fatigue requirements.
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Sprocket / Traction Wheel
These components mesh with the traction chain to transmit power. Check tooth count, pitch, tooth profile, hub, shaft interface, left/right orientation and chain wear condition.
Material Selection:Confirm cast steel or forged alloy steel, tooth surface heat treatment and machining accuracy against the load, chain and original design.
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Support Roller
These rollers support the moving pans and chains. Check roller diameter and width, journals, bearings, seals, mounting distance and track arrangement.
Material Selection:Confirm alloy steel or cast-steel roller bodies, bearings and seals according to load, impact, dust and lubrication conditions.
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شداد السلسلة
These devices maintain the specified traction chain tension and alignment. Check travel, screw or hydraulic structure, mounting interfaces, left/right parts and adjustment range.
Material Selection:Confirm high-strength structural components, threaded pairs, hydraulic components and seals against the tensioning load and original drawings.
View Part التفاصيل →Crushing station spare parts records must include the project, system, equipment tag and drawing revision. Number cross-references are not published without this context.
Numbering rules:Keep project equipment tags, OEM drawing numbers and third-party spare part numbers in separate fields. Publish only cross-references traceable to the project, system, installation position and original evidence.
Each station is a system configured for a mining project. The crusher, feeding, conveying, layout and capacity vary by project, so identification requires the project equipment list, equipment tags and drawings.
The project name is a starting point for a search. Manufacturing still requires the equipment tag, installed crusher model, drawing number, installation position, drawing revision and critical dimensions.
No. Check the model, pitch, centre distance, hinge bores, chain interfaces, orientation, materials, heat treatment and matching sprockets as well.
Provide the project name, equipment list, crusher model, equipment tag, drawings, used-part photos, material and operating conditions. We use these to identify the system, assess materials, match manufacturing requirements, control quality and deliver finished components.
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قم بمراجعة أسطح التزاوج وأبعاد الواجهة، وقم بتقييم جدوى المواد والمعالجة الحرارية والتصنيع.
تُحدَّد درجات المواد وعمليات المعالجة الحرارية لكل طلب على حدة، وتُثبَّت في الاتفاقية الفنية وتُتابَع أثناء الإنتاج.
يشمل ذلك تأكيد الرسم، ومراقبة المواد والعمليات، وتتبع الإنتاج، وتنسيق عمليات الفحص والقبول.
تنظيم عمليات التصنيع والتحقق من الجودة والتعبئة والتغليف وتسليم المنتجات النهائية الكاملة لتشكيل حلقة إمداد قابلة للتنفيذ.
قم بتزويدنا بالنماذج الحالية، والرسومات، وأرقام الرسومات، وأرقام الأجزاء، والمواد، أو معلومات ظروف التشغيل، وسنقوم بتحديد التحقق الفني ومسار التوريد وفقًا لذلك.
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