HAZEMAG الكسارات ذات الأسطوانتين HRC

Review 19 current HRC standard models and the legacy WB series, including capacity, roll diameter and width, tooth segments, scrapers, fixed and floating roll shafts, drives and hydraulic protection.

Official HAZEMAG HRC machine image
Official HAZEMAG HRC machine image showing the fixed and floating rolls, drive base and maintenance positions.
Official HAZEMAG HRC crushing-chamber top view
Official HAZEMAG HRC top view showing both rolls, replaceable tooth segments and the crushing-chamber maintenance area.
Official HAZEMAG HRC roll and tooth-segment image
Official HAZEMAG HRC crushing-roll image. Tooth profile, tooth count, roll diameter and width vary by model and application.
OEM المعدات التفاصيل

19 Official Models with قطع الغيار المستهلكة, Shaft Assemblies and Hydraulic Protection

This page covers models, roll dimensions, component positions, mechanisms and materials relevant to HRC identification and spare-parts supply. Before manufacture, use the nameplate, full model, serial number, general arrangement, drawing number or traceable worn part to confirm fixed or floating roll position, tooth profile, rotation and drive interfaces.

19 Currently Published HRC Models
200–3,100 Published Maximum Capacity Range, t/h
225–500 Published Maximum Feed Size Range, mm
WB OEM-Listed Legacy Series
Standard Models and Key Dimensions

HAZEMAG HRC Standard Models and Key Dimensions

The table uses current official HAZEMAG HRC data, grouped into the 05, 06, 08, 10 and 12 series. WB is retained for identifying legacy installations.

Series and Standard ModelsCapacity / Maximum Feed SizeRoll diameter / widthKey Spare-Part Checks
HRC 05:0505, 0507, 0510200 – 400 t/h max feed 225 mmRoller diameter 520 mm; Roller width 510 – 1,020 mmSmaller shaft assemblies, tooth segments, scrapers and drive interfaces
HRC 06:0605, 0607, 0610, 0616, 0620300 – 1,200 t/h max feed 300 mmRoller diameter 680 mm; Roller width 510 – 2,040 mmFixed and floating rolls, tooth segments, bearing housings and hydraulic protection
HRC 08:0810, 0816, 0820750 – 1,550 t/h max feed 400 mmRoller diameter 850 mm; Roller width 1,020 – 2,040 mmRoll-body length, tooth-segment arrangement, scrapers and drive configuration
HRC 10:1010, 1016, 1020850 – 1,750 t/h max feed 400 mmPublished roll width 1,020–2,040 mmFull model, roll-body diameter, floating-roll mechanism and interface dimensions
HRC 12:1210, 1216, 1220, 1225, 12301,050 – 3,100 t/h max feed 500 mmRoller diameter 1,280 mm; Roller width 1,050 – 3,050 mmLarge roll shafts, tooth segments, rocker arms, hydraulic cylinders and drive base
Legacy Series: WBConfirm legacy capacity and dimensions for the specific machineCurrent HRC dimensions cannot be used directly as replacementsCheck the nameplate, serial number, general arrangement, drawing number and installed parts together

Capacity, roll diameter and width support initial series identification. Tooth profile, tooth count, fixed or floating roll position and drive configuration may differ within a model; these data are not manufacturing dimensions.

قطع الغيار المستهلكة

Crushing-Roll قطع الغيار المستهلكة, Casing Liners and Scrapers

Five groups cover replaceable tooth segments, roll shells, side liners, bottom wear plates and adjustable scrapers. Materials are initial candidates; confirm them against drawings, worn parts and inspection requirements.

HAZEMAG HRC crushing roll with replaceable tooth segments
01

Replaceable Crushing Tooth Segments

Replaceable Crushing Segment

HRC polygonal roll bodies carry replaceable crushing tooth segments. Tooth profile and count depend on the application. Check fixed or floating roll position, model, roll width, segment position, rotation and fastening method.

Material Selection:The public OEM page does not specify a universal material grade. Screen impact-resistant alloy steel, manganese steel or composite options against impact, abrasion, stickiness, tooth-root section and the original drawing.

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Official HAZEMAG HRC roll shell and shaft arrangement
02

Roll Shell and Tooth-Segment Mounting Body

Roll Shell & Segment Carrier

This load-bearing structure supports the tooth segments and transmits torque. Check roll diameter and width, mounting interfaces, segmentation, keys or splines, end connections and dynamic balance requirements.

Material Selection:Confirm base material, forging or casting route, heat treatment, welding restrictions and non-destructive testing against complete drawings.

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Official HAZEMAG HRC crushing chamber and sidewalls
03

البطانة الجانبية and Side Guards

Side Liner & Side Plate

Protects the crushing-chamber sidewalls and areas beside the roll ends while limiting material escape. Profile, thickness, hole pattern, segmentation and fastening orientation depend on HRC model and roll width.

Material Selection:Select wear-resistant steel plate or cast wear parts for compression, sliding wear and local impact, then confirm against drawings and installed parts.

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Official HAZEMAG HRC discharge and maintenance area
04

Bottom Liners and Discharge-Area Wear Plates

Bottom Liner & Discharge Wear Plate

Protects wear-prone areas below the rolls, on the bottom plate and near maintenance covers. The card uses the official HRC machine image to indicate the area; confirm individual sections against installation drawings.

Material Selection:Quenched and tempered wear plate or composite wear plate may be considered, with selection based on discharge impact, sliding distance, thickness and replaceability.

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Official HAZEMAG HRC scraper area
05

Adjustable Scrapers and Cleaning Blades

Adjustable Scraper & Cleaner Blade

Removes material adhering to the rolls and keeps the crushing zone clear. The OEM states that scrapers can be adjusted and replaced individually. Check location, clearance, edge profile, supports and adjustment mechanism.

Material Selection:Select wear-resistant plate or hardfacing according to wet and sticky feed, abrasion, edge impact and repairability.

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قطع الغيار

Roll Shafts, Supports, Drives and Floating-Roll Protection

Check fixed and floating roll shafts, bearing housings, belt drives, connections, rocker-arm hydraulic protection and gap-adjustment parts as a complete system against installation interfaces.

Official HAZEMAG HRC roll shaft assembly
01

Fixed and Floating Roll Shaft Assemblies

Fixed & Floating Roll Shaft Assembly

The fixed and floating rolls have different support and relief functions. Check each roll position, shaft end, roll width, rotation, bearing seat, seal seat and drive connection separately.

Material Selection:Confirm forged alloy steel, heat treatment, mechanical properties, ultrasonic inspection and critical fits against shaft drawings and loads.

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Generic double roll crusher bearing and housing reference
02

Bearings, Bearing Housings and End الموانع

Bearing, Housing & End Seal

Supports both roll shafts while allowing the floating roll to move as designed. The card image is a generic identification reference. Confirm bearing designation, clearance, housing bore, end cover, seals and lubrication against the installation.

Material Selection:Confirm bearings from the nameplate or maintenance documents. Check housings, end covers and seals separately against drawings, machining accuracy, temperature, dust and lubrication conditions.

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Official HAZEMAG HRC drive and base arrangement
03

Drive, Reduction and Coupling Assemblies

Drive, علبة التروس & Coupling Assembly

The drive sits on a base connected to the crusher. The floating-roll drive moves with the rocker arm while maintaining belt tension. Check the motor, belt drive, reduction interfaces, couplings, rotation and mounting position.

Material Selection:Confirm gears, shafts, pulleys, couplings and high-strength fasteners separately against torque, fatigue, heat treatment, fit and guarding requirements.

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Official HAZEMAG HRC floating-roll hydraulic protection
04

Floating-Roll Rocker Arms, Hydraulic Cylinders and Torsion Shaft

Floating Roll Rocker, Cylinder & Torsion Shaft

The floating roll is mounted on pivoting rocker arms supported by hydraulic cylinders. A torsion shaft keeps the arms moving in parallel to allow uncrushable objects to pass. Check these components as a complete mechanism.

Material Selection:Confirm rocker arms, pins, torsion shaft, cylinder bodies, piston rods and seals separately against load, fatigue, pressure, heat treatment and fits.

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Official HAZEMAG HRC crushing-gap area
05

Gap-Adjustment Parts, Wedges and Shims

Gap Adjustment Wedge & Shim

Sets or corrects the crushing gap and compensates for wear of the crushing tools. Check adjustment method, location, thickness combinations, load-bearing faces, stops and control-system interfaces.

Material Selection:Adjustment parts require dimensional stability, compressive strength, surface hardness and secure locking. Confirm hydraulic and sensor components against complete system parameters.

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Is HRC 0610 enough to identify a crushing tooth segment?

No. Confirm fixed or floating roll position, segment location, tooth profile, tooth count, rotation, serial number and drawing number. The model only narrows the identification scope.

Can a floating-roll hydraulic cylinder be replaced based on appearance?

No. Check bore, rod diameter, stroke, mounting trunnions, pressure, rocker-arm interfaces, synchronisation between both sides and seal configuration.

Why are HAZEMAG OEM part numbers not listed?

The available material does not provide publicly traceable catalogue numbers matched to specific model positions. Numbers without catalogue, drawing or installation-record support are not published.

Send the Full HRC Model, Roll Dimensions, Roll Position, Drawing Number or Worn Part

Provide the full model, serial number, fixed or floating roll position, roll diameter and width, tooth profile, rotation, drawing number, worn-part photographs and operating conditions. These support identification, material assessment, manufacturing coordination, quality control and finished-part delivery.

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