ELITE double-deck banana screens, Orbital C inclined circular-motion screens, Orbital E horizontal elliptical-motion screens and VD dewatering screens. Use model and deck dimensions to identify media, liners, exciters, bearings, springs and drive spares.
First identify the machine by ELITE, Orbital C/E or VD series and standard dimensions. Then select wear parts and spares by feed, deck, discharge, box, excitation and support positions. Manufacture requires the nameplate, full model, deck layout, general arrangement, used parts, duty and verified drawing references.
Orbital C/E and VD data come from current official Weir specifications. ELITE is an engineered series; the table gives its officially published maximum deck size and operating range.
| Standard Model / Configuration | Deck Dimensions and Count | Screening Area / Duty Limit | Excitation, Power and Mass |
|---|---|---|---|
| ENDURON ELITE banana screen (engineered) | Double deck; maximum published deck 4.27 × 8.53 m | 4.5–5 G; high-throughput fine screening | 2 ETX exciters; up to approximately 50 t |
| Orbital C15483S | 1,535 × 4,880 mm; 3 decks | 22.5 m²; maximum feed 150 mm | ECX025S; 15 kW; sprung mass 5.9 t |
| Orbital C15484S | 1,535 × 4,880 mm; 4 decks | 30.0 m²; maximum feed 150 mm | ECX025S; 18.5 kW; sprung mass 7.6 t |
| Orbital C18482S | 1,840 × 4,880 mm; 2 decks | 18.0 m²; maximum feed 150 mm | ECX025S; 15 kW; sprung mass 5.0 t |
| Orbital C18483S | 1,840 × 4,880 mm; 3 decks | 26.9 m²; maximum feed 150 mm | ECX025S; 18.5 kW; sprung mass 6.8 t |
| Orbital C18612S | 1,840 × 6,100 mm; 2 decks | 22.4 m²; maximum feed 150 mm | ECX025S; 15 kW; sprung mass 5.8 t |
| Orbital C18613S | 1,840 × 6,100 mm; 3 decks | 33.7 m²; maximum feed 150 mm | ECX035S; 18.5 kW; sprung mass 8.2 t |
| Orbital C18614S | 1,840 × 6,100 mm; 4 decks | 44.9 m²; maximum feed 150 mm | ECX035S; 22 kW; sprung mass 10.7 t |
| Orbital C18614L | 1,840 × 6,100 mm; 4 decks | 44.9 m²; maximum feed 150 mm | ECX035S; 22 kW; sprung mass 10.5 t |
| Orbital C24612S | 2,450 × 6,100 mm; 2 decks | 29.9 m²; maximum feed 150 mm | ECX045S; 18.5 kW; sprung mass 7.5 t |
| Orbital C24613S | 2,450 × 6,100 mm; 3 decks | 44.8 m²; maximum feed 150 mm | ECX045S; 22 kW; sprung mass 10.6 t |
| Orbital E18483S | 1,840 × 4,880 mm; 3 decks | 26.9 m²; maximum feed 150 mm | ECX050D; 22 kW; sprung mass 8.2 t |
| Orbital E18612S | 1,840 × 6,100 mm; 2 decks | 22.4 m²; maximum feed 150 mm | ECX070D; 22 kW; sprung mass 7.2 t |
| Orbital E18613S | 1,840 × 6,100 mm; 3 decks | 33.7 m²; maximum feed 150 mm | ECX070D; 37 kW; sprung mass 9.2 t |
| Orbital E24612S | 2,450 × 6,100 mm; 2 decks | 29.9 m²; maximum feed 150 mm | ECX090D; 37 kW; sprung mass 8.9 t |
| Orbital E24613S | 2,450 × 6,100 mm; 3 decks | 44.8 m²; maximum feed 150 mm | ECX090D; 45 kW; sprung mass 12.0 t |
| VD6 dewatering screen | 610 × 2,100 mm | Deck area 1.28 m²; installation angle 3–5° | Vibrating motor drive |
| VD9 dewatering screen | 915 × 2,440 mm | Deck area 2.23 m²; installation angle 3–5° | Vibrating motor drive |
| VD12 dewatering screen | 1,220 × 3,050 mm | Deck area 3.72 m²; installation angle 3–5° | Vibrating motor drive |
| VD12 dewatering screen | 1,220 × 3,660 mm | Deck area 4.47 m²; installation angle 3–5° | Vibrating motor drive |
| VD15 dewatering screen | 1,525 × 3,660 mm | Deck area 5.58 m²; installation angle 3–5° | Vibrating motor or exciter drive |
| VD15 dewatering screen | 1,525 × 3,810 mm | Deck area 5.81 m²; installation angle 3–5° | Vibrating motor or exciter drive |
| VD18 dewatering screen | 1,830 × 3,810 mm | Deck area 6.98 m²; installation angle 3–5° | Vibrating motor or exciter drive |
| VD21 dewatering screen | 2,135 × 4,880 mm | Deck area 10.42 m²; installation angle 3–5° | Exciter drive |
| VD24 dewatering screen | 2,440 × 4,880 mm | Deck area 11.91 m²; installation angle 3–5° | Exciter drive |
| VD24 dewatering screen | 2,440 × 6,100 mm | Deck area 14.88 m²; installation angle 5° | Exciter drive; published series capacity up to 250 t/h |
Capacity varies with feed size distribution, moisture, apertures, media material, inclination and circuit configuration. Confirm orders against the full model, deck layout, exciter, wet-screening components and site duty.
Media material and apertures jointly determine life and screening efficiency. Material pages support preliminary selection; confirm formulation, hardness, reinforcement, apertures, thickness and fastening against particle size, impact, abrasion, moisture and original design.
Polyurethane Modular Screen Panels
Modular panels take direct rock impact and sliding wear while controlling apertures and separation size. Current standard ENDURON modules are 305 × 305 mm, secured with pins and sleeves.
Material review: Polyurethane balances wear resistance, elasticity and resistance to blinding. Verify hardness, apertures, reinforcement and formulation against size, moisture, impact and screening efficiency.
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Rubber Modular Panels & Impact Panels
Rubber modules and feed impact plates absorb coarse-particle impacts, reduce noise and protect the box. Check module dimensions, apertures, fastening, thickness and backing reinforcement.
Material review: High-elasticity wear-resistant rubber suits combined impact and abrasion. Select formulation and hardness using temperature, medium, particle size and used-part failure patterns.
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Side-tension Wire Mesh & Screen Deck
Orbital screens can use side-tensioned or modular media. For metal mesh, check wire diameter, apertures, woven or perforated design, tension direction, overlaps and edges.
Material review: Select high-strength steel, stainless steel or wear-resistant alloy according to abrasion, corrosion, temperature and fatigue. Aperture size alone is insufficient for replacement.
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Feed Box & Impact-zone Liners
The feed box and first deck section receive the greatest drop impacts and concentrated wear. Check feed direction, liner segmentation, holes, overlaps, cushioning and adjacent panels.
Material review: Consider wear-resistant rubber, polyurethane or quenched and tempered wear plate for combined impact and abrasion. Confirm the final material against site drop height, particle size and wear pattern.
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Side Plate, Crossbeam & Backplate Protection
Protection parts isolate sides, crossbeams and backs from material erosion and prevent box wear. Check each part's side, length, hole spacing, clamping and vibration clearance.
Material review: Rubber and polyurethane provide cushioning and abrasion protection; wear plate suits severe cutting wear. Protective material must not replace the structural body designed for fatigue loads.
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Discharge, Chute & Capping Protection
Discharge lips, chute liners, clamping rubber and edge seals protect the deck end and downstream interfaces. Check flow direction, drop height, apertures, clamping and connection dimensions.
Material review: Candidates include wear-resistant rubber, polyurethane and wear plate, selected by impact, sliding wear, corrosion and replacement interval.
View the Component Page →Screen spares require checks of dynamic loads, fatigue, balance and complete interfaces. Appearance or one dimension cannot establish interchangeability of exciters, bearings, springs, drives or screen boxes.
ELITE ETX Exciter Assemblies
Large ELITE double-deck banana screens use two ETX exciters. Supply screen dimensions, exciter nameplate, orientation, speed, eccentric-mass setting and drive interfaces to identify the assembly.
Material review: Verify housings, shafts, gears, bearings and seals individually against the original assembly. Do not substitute a generic exciter simply because its shape is similar.
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Orbital ECX Modular Exciter
C and E screens use removable modular exciters. Verify ECX025S, 035S, 045S, 050D, 070D or 090D and single/twin-shaft design against the C/E model.
Material review: Check shafts, gears and fasteners for drive alloy steel and fatigue requirements. Match housings, bearings, seals and lubrication to the complete exciter version.
View the Component Page →Exciter Shafts, Bearings, Gears & الموانع
Current Weir literature states that C and E exciters share bearing, shaft and seal systems. Quotations still require the ECX model, serial number, part position and actual measurements.
Material review: Select alloy steel for shafts and gears by fatigue and drive loads. Verify bearings by designation, clearance and vibration duty; seals by lubrication, temperature and dust exposure.
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Crossbeams, Backplates & Feedbox Structure
Orbital uses fully bolted modular construction; some crossbeams, back plates and feed boxes are interchangeable within the same model size. Manufacture requires general arrangements, hole patterns, plate thicknesses, preload and fatigue checks.
Material review: The main structure depends on high-strength steel, welded or bolted fabrication and fatigue life. Verify protective liners separately from load-bearing structures.
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Support Springs, Buffers & Mounts
Springs and buffers determine isolation, working height and dynamic balance. Check free height, stiffness, load, left/right positions, rubber parts and mounts as matched groups.
Material review: Verify spring steel against cyclic fatigue and load. Check rubber buffers by hardness, dynamic heating, ambient temperature and oil exposure.
View the Component Page →Motor, Coupling, Belt & Drive Base
The external drive transfers power to the exciter. Check motor power, speed, pulleys or coupling, rotation, guards, centre distance and base hole pattern.
Material review: Verify pulleys, shafts, couplings and fasteners against drive loads and fatigue. Motor power alone does not establish drive-part interchangeability.
View the Component Page →No. Verify material, hardness, aperture shape and size, thickness, backing reinforcement, pins and sleeves, deck slope section, level, feed size and moisture. Identical outer dimensions do not imply identical screening performance or interfaces.
Use the full C or E screen model to establish the ECX exciter, then check single/twin-shaft design, nameplate, serial number, bearings, shafts, seals, speed, orientation and eccentric settings.
Numbers without traceable OEM catalogues, drawings or installation records are not published. Verified references are assigned to part positions after obtaining the full model, deck layout, drawing reference, used part or reliable installation data.
Provide the full ELITE, Orbital C/E or VD model, nameplate, deck dimensions and count, apertures and media material, exciter model, drawing reference, used-part photographs and material conditions. These support identification, material assessment, manufacturing coordination, quality control and finished-part delivery.
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