Primary Apron Liner

Receives the first stream of large material thrown by the blow bars and breaks it by high-impact rebound.

Primary Apron Liner

Primary Apron Liner (First Apron Liner)— Impact Crusher Wear part, position 09.

Installation and Function

Installation PositionWorking face of the first apron on the feed side, position 09 in common layout A.
Main FunctionReceives the first stream of large material thrown by the blow bars and breaks it by high-impact rebound.
Replacement FrequencyHigh replacement frequency; assess remaining thickness, cracks, bolt holes, apron clearance and wear consumption per tonne.

Materials and Mechanical Properties

ItemDetails
Material OptionsHigh-manganese steel, martensitic wear-resistant steel or a composite with a tough matrix
Typical Properties and Acceptance CriteriaThe first apron liner receives the largest lumps and highest impacts, so fracture resistance and core toughness are priorities. High-manganese steel needs sufficient impact to work-harden. Martensitic steel commonly lies around 45–55 HRC, with hardness gradients and residual stresses controlled in thick sections. Ceramic/MMC options require defined limits on tramp material and maximum feed size.
Principal Failure MechanismSliding or three-body abrasion, localized impact and cracking around fastener holes

Material and Design Considerations

  • Identify material hardness, particle size, abrasiveness, moisture, temperature, pH, impact and tramp material;
  • High hardness does not replace core toughness, fatigue strength, corrosion resistance or high-temperature performance;
  • For composite, hardfaced, ceramic and elastomer designs, assess substrate bonding, edge protection, fastening and maintainability;
  • For parts that mate with shafts, gears, seals, roll surfaces or housings, control fits, tolerances, surface finish and assembly clearances together;
  • Assess material upgrades using cumulative throughput, dimensional wear, failure modes, product quality and downtime costs.

Required Ordering / RFQ Information

  • Equipment manufacturer, machine model, serial number, part number and latest drawing revision;
  • Part dimensions, unit weight, key tolerances, assembly and fastening method;
  • Current material, chemical composition, heat treatment, hardness and mechanical property reports;
  • Processed material, maximum particle size, hardness/abrasiveness, moisture and tramp material records;
  • Speed, load, temperature, pressure, process medium chemistry and continuous operating time;
  • Failure photographs, wear measurements, crack/fracture locations and current service life;
Materials and values are for preliminary engineering selection. Final chemical composition, heat treatment, hardness and dimensional tolerances must follow the OEM drawings and technical agreement.
Related Equipment and Materials

Equipment, Materials and OEM Identification

Use these links for preliminary selection. Confirm the complete model, serial or drawing number, drawing revision, dimensions and actual operating conditions to establish fit.

Material Options for This Part

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