Roadheader · 2011 · 7 models
Select a model to jump to its component table; former and renamed designations are listed under “Historical names / renamings”.
| Model | Historical names / renamings | Period | Components |
|---|---|---|---|
| Kopeysk 1GPKS roadheader | Копейск Roadheader 1ГПКС; Kopeysk 1ГПКСД; Kopeysk 1ГПКС-00; Kopeysk 1ГПКС-01; Kopeysk 1ГПКС-02; Kopeysk 1ГПКС-03; Kopeysk 1ГПКС-04; Kopeysk 1ГПКС-05; Kopeysk 1ГПКС-06; Kopeysk 1ГПКС-07; Kopeysk 1ГПКС-08; Kopeysk 1ГПКС-09; ГПКС-HTZ | 2011 | 21 |
| Kopeysk KP150 roadheader | КП150; КП150-01; КП150-04; КП150-05 | 2026-10-01 | 16 |
| Kopeysk KP200 roadheader | КП200; КП200-01; КП200Т | 2011 | 8 |
| Kopeysk KP21 roadheader | КП21-02; КП21; КП21-150; КП21-04; Kopeysk Roadheader КП21; Kopeysk Roadheader КП21-150; КП21Д; КП21-01; КП21-00; КП21-03; КП21-150К | 2008–2009 | 41 |
| Kopeysk KP220 roadheader | КП220; КП220-02; Kopeysk Roadheader КП220 | 2026-10-01 | 18 |
| Kopeysk KP330 roadheader | КП330 | 2026-10-01 | 1 |
| Kopeysk PK-3 roadheader | ПК-3; ПК-3М; ПК-3Р | 1958 | 17 |
The numbers on the diagram correspond one to one with the rows below.
| No. | Component | Location | Applies to |
|---|---|---|---|
| 1 | Cutting crown | Front end of cutting boom | КП21-04 |
| 1 | Transverse cutting drum | Front end of cutting boom | КП220 |
| 1 | Crawler running gear | Crawler undercarriage in factory project drawing | КП200 (2007 design view) |
| 1 | Transverse cutting drum | Front end of cutting boom | КП21-150 |
| 1 | Cutting crown | Front end of cutting boom | 1ГПКС |
| 1 | Cutting head | Front end of cutting boom | КП150 |
| 2 | Cutting boom | Above front chassis | КП21-04 |
| 2 | Cutting boom | Above front chassis | КП220 |
| 2 | Gathering arms | Front apron in factory project drawing | КП200 (2007 design view) |
| 2 | Telescopic cutting boom | Above the front chassis | КП21-150 |
| 2 | Cutting boom | Above front chassis | 1ГПКС |
| 2 | Cutting boom | Above front chassis | КП150 |
| 3 | Crawler running gear | Beneath body | КП21-04 |
| 3 | Crawler running gear | Beneath body | КП220 |
| 3 | Cutting assembly | Upper-left cutting assembly in factory project drawing | КП200 (2007 design view) |
| 3 | Crawler running gear | Visible crawler assembly beneath body; internal drive omitted | КП21-150 |
| 3 | Crawler running gear | Beneath body | 1ГПКС |
| 3 | Crawler running gear | Beneath body | КП150 |
| 4 | Gathering arms | On the front apron | КП21-04 |
| 4 | Gathering arms | On the front apron | КП220 |
| 4 | Gathering arms | On the front gathering apron | КП21-150 |
| 4 | Gathering arms | On the front apron | 1ГПКС |
| 5 | Scraper conveyor | Visible rear conveying section | КП21-150 |
| Component |
|---|
| ПК3М/Р swing arm cutting assembly |
| ПК3М/Р complete machine frame |
| ПК3М/Р crawler running mechanism |
| ПК3М/Р support slewing assembly |
| ПК3М/Р ring conveyor loader |
| ПК3М/Р hydraulic system category |
| ПК3М/Р electrical system category |
| ПК3М/Р cutting motor |
| ПК3М/Р cutting reducer |
| ПК3М/Р cutting arm |
| ПК3М/Р cutting head |
| ПК3М/Р hinge journal |
| ПК3М/Р vertical swing hydraulic jack |
| ПК3М/Р fixed support base |
| ПК3М/Р rotary column |
| ПК3М/Р slewing column rolling bearing |
| ПК3М/Р horizontal swing hydraulic jack |
| Air-water spray system |
| LS hydraulic control |
| Support lifting mechanism |
| Wired electro-hydraulic remote control system (only КП21Д example) |
| Crawler running mechanism (old prototype) |
| Travel hydraulic motor (old prototype) |
| Travel reversing control valve (old prototype) |
| Tail outrigger (old prototype) |
| Outrigger hydraulic cylinder (old prototype) |
| Outrigger hydraulic lock (old prototype) |
| Outrigger independent control valve (old prototype) |
| KP21 cutting head (110kW text version) |
| KP21 adapter and tool holder |
| KP21 coal cutting head (optional) |
| KP21 adjustable axial piston hydraulic pump |
| KP21 adjustable traveling hydraulic motor |
| KP21 equipped with high torque hydraulic motor |
| KP21 loading reducer |
| KP330 cutting assembly |
| KP330 crawler running gear |
Models with the same components are grouped together; select a group to open its component table.
| No. | Component | Location |
|---|---|---|
| 1 | Horizontal axis cutting drum | KP21-150 working department |
| 2 | Telescopic cutting arm | KP21-150 front |
| 2 | Aggregate loading mechanism | KP21-150 front bottom plate |
| 3 | Track drive | KP21-150 traveling chassis |
| 5 | Scraper conveyor | KP21-150 middle section and rotating tail section |
| Feng Shui Spray System | KP21-150 cutting area | |
| LS hydraulic control | KP21-150 hydraulic system | |
| Support lifting mechanism | KP21-150 installation platform area | |
| Wired electro-hydraulic remote control system (only КП21Д example) | КП21Д purchased from Belon mine in 2007; 20m is the system description | |
| Crawler running mechanism (old prototype) | Periodic KP21/KP21-01, stop when cutting | |
| Travel hydraulic motor (old prototype) | forward/reverse travel, two oil circuits | |
| Travel reversing control valve (old prototype) | Independent control of travel motor, non-patented new linkage valve | |
| Tail outrigger (old prototype) | Tail support to the tunnel floor to improve stability | |
| Outrigger hydraulic cylinder (old prototype) | Mechanically connected to the tail leg | |
| Outrigger hydraulic lock (old prototype) | Outrigger cylinder, original clear hydraulic locks | |
| Outrigger independent control valve (old prototype) | Control separately from walking; the patented new simultaneous action does not have the same configuration as the old version | |
| KP21 cutting head (110kW text version) | The end of the cutting arm; not the 150 version of the horizontal axis double drum | |
| KP21 adapter and tool holder | Crown pick is fixed, the original text clearly states that the quick-change retaining | |
| KP21 coal cutting head (optional) | ||
| KP21 adjustable axial piston hydraulic pump | Hydraulic actuator oil supply | |
| KP21 adjustable traveling hydraulic motor | Travel drive, the original text said that it replaces the non-adjustable version | |
| KP21 equipped with high torque hydraulic motor | Left and right loading drive kinematics are independent | |
| KP21 loading reducer | The original text clearly simplifies the reducer and does not give a gear/shaft list. | |
| KP21 quick-change star wheel/claw (two options) | Loading components on the feeding table, stacking them at different times according to the selection | |
| KP21 loading seal | Feeding/loading mechanism, no material or sealing type given | |
| KP21 dual-drive conveying configuration (option) | Additional ordering, does not guarantee basic machine configuration | |
| KP21 bridge transfer machine (01/03 configuration) | The listed packages do not recommend all internal parts of the manufacturer. | |
| КП21-150К longitudinal axis cutting head | The original text of the 2015 exhibit is продольно осевая коронка; not changed to a horizontal axis double roller | |
| КП21-150К cutting actuator motor | 2015 exhibit 150kW; not the installed power of the whole machine or the 110kW old machine motor | |
| Cutting roller (Exhibit КП21-150) | roadheader cutting end | |
| rock-cutting head (Exhibit КП21) | roadheader cutting end | |
| ILMA KSU explosion-proof electrical unit (statement applies) | The control supplier declares that it is suitable for KP21/1GPKS, and does not certify that it is the original manufacturer of the entire period. | |
| ILMA local console | System event/parameter display | |
| ILMA wireless reading and authorization key | Do not use software functions to make hardware internal BOM | |
| ILMA drive protection monitor | Current and insulation monitoring | |
| ILMA spray flow and pressure sensor | Waterway interlocking measurement | |
| ILMA oil level and oil temperature measuring device | Fuel tank protection measurement, specific sensor model not included | |
| ILMA acoustic alarm device | Early warning | |
| ILMA wireless remote control station | Supplier picture/text clear | |
| ILMA segmented electro-hydraulic valve block | Supplier solution for integrated pilot and power valves | |
| ILMA reducer monitoring wireless sensor (optional) | Pressure/temperature monitoring, clear options |
| Component | Location |
|---|---|
| Portable wireless remote control station (only 1ГПКСД) | Handheld by the operator |
| Fixed RF transceiver (1ГПКСД only) | Airborne control terminal, specific installation location not listed |
| Transceiver helical antenna and protective cover (only 1ГПКСД) | fixed transceiver; short helical antenna enclosed in mechanical strength protective cover |
| Handheld station built-in antenna (only 1ГПКСД) | Inside the portable remote control station |
| Fault lockout and dual-station command protection (only 1ГПКСД) | Control logic, which is a control function rather than an independent mechanical part |
| 1GPKS independent crawler hydraulic drive | Both sides are independent, the motor model is unknown |
| 1GPKS Lifting Rotary Conveyor | Feeding to mine transportation equipment interface |
| 1GPKS unified control station | 660/1140V text range |
| 1GPKS wheeled belt transfer machine (01/06 configuration) | Specified for configuration |
| 1GPKS bridge belt transfer machine (04/09 configuration) | Specified for configuration |
| 1GPKS ramp holding device (02/03/07/08) | The original text does not disassemble the holding mechanism and does not repair the winches/anchors. |
| ILMA KSU explosion-proof electrical unit (statement applies) | The control supplier declares that it is suitable for KP21/1GPKS, and does not certify that it is the original manufacturer of the entire period. |
| ILMA local console | System event/parameter display |
| ILMA wireless reading and authorization key | Do not use software functions to make hardware internal BOM |
| ILMA drive protection monitor | Current and insulation monitoring |
| ILMA spray flow and pressure sensor | Waterway interlocking measurement |
| ILMA oil level and oil temperature measuring device | Fuel tank protection measurement, specific sensor model not included |
| ILMA acoustic alarm device | Early warning |
| ILMA wireless remote control station | Supplier picture/text clear |
| ILMA segmented electro-hydraulic valve block | Supplier solution for integrated pilot and power valves |
| ILMA reducer monitoring wireless sensor (optional) | Pressure/temperature monitoring, clear options |
| Component | Location |
|---|---|
| Irma M2D electro-hydraulic control system (2014 configuration) | The first batch of supporting systems for KP150/KP220; the original author said that it was installed and started in 2014-04 |
| M2D external spray control device (2014 configuration) | AUSVO in the system, controls spray and motor housing cooling |
| M2D pressure protection sensor (2014 configuration) | Hydraulic/cooling monitoring interlock, installation fine position is not documented |
| M2D temperature protection sensor (2014 configuration) | Hydraulic/cooling monitoring interlock, installation fine position is not documented |
| M2D flow protection sensor (2014 configuration) | Hydraulic/cooling monitoring interlock, installation fine position is not documented |
| M2D motor drive monitoring module (2014 configuration) | MP1 in the control station, protection/energy consumption and event recording |
| M2D current sensor (2014 configuration) | MP1 package, the original text is high-precision but no precision value is given |
| M2D vacuum contactor (2014 configuration) | Power switch components and monitoring device form a control station |
| M2D power transformer (2014 configuration) | System power supply |
| M2D relay contact accessories (2014 configuration) | Relay contact circuit in the control station |
| M2D flameproof control station shell (2014 configuration) | Accommodates switches and power supply equipment; original explosion-proof description does not replace current certification |
| Irma PU2 controller installation box (old M2D) | PU2 installation-specific cassette; the original text PU2 is mixed with M2RD, and the version differences are noted. |
| Irma RPDU remote control (old M2D) | KADRUK line of sight remote control, wired available; unprinted model suffix applies to the full set |
| RPDU built-in battery (old M2D) | Power supply for remote control |
| RPDU and PU2 cable jumper (old M2D) | Cable for underground charging and wired control |
| M2D parameter monitoring sensor (optional wired/wireless) | Pressure, position, temperature, oil level/gas category; the original text allows the scheme, and does not call each unit fully installed |
| Irma EGR electro-hydraulic distributor (old M2D KP220) | The product segment clearly supports 14 KP220 sets; other years or KP150 quantities are not recommended. |
| Cutting roller (Exhibit КП220) | roadheader cutting end |
| Component | Location |
|---|---|
| ПК3М/Р swing arm cutting assembly | Patented prior art стреловидный исполнительный орган |
| ПК3М/Р complete machine frame | рамa комбайна, supporting fixed base and horizontal swing cylinder |
| ПК3М/Р crawler running mechanism | Old unit composition, not documented with drive type or number of track sections |
| ПК3М/Р support slewing assembly | Old machine опорно-поворотное устройство |
| ПК3М/Р ring conveyor loader | кольцевой конвейерный грузчик; cannot be replaced with the new scheme aggregate arm/central scraper loading |
| ПК3М/Р hydraulic system category | Old unit composition |
| ПК3М/Р electrical system category | Old unit composition; no BOM in the cabinet is given |
| ПК3М/Р cutting motor | clearly listed in the old cutting assembly, power/manufacturer not specified |
| ПК3М/Р cutting reducer | clearly listed in the old cutting assembly, the transmission ratio is not documented |
| ПК3М/Р cutting arm | Old cutting assembly; original text describes telescopic push-out without relative support |
| ПК3М/Р cutting head | Old cutting assembly резцовая коронка, do not make up for the crown head diameter/number of teeth from this |
| ПК3М/Р hinge journal | |
| ПК3М/Р vertical swing hydraulic jack | Two, connected and supported slewing assemblies, used to limit vertical movement |
| ПК3М/Р fixed support base | Rigidly fixed to the machine frame, old slewing assembly |
| ПК3М/Р rotary column | поворотная стойка in the old slewing assembly |
| ПК3М/Р slewing column rolling bearing | подшипник качения attached to the column; balls/rollers and dimensions are not specified |
| ПК3М/Р horizontal swing hydraulic jack | Two, connected to the whole machine frame, rotating column and cutting assembly |
| Component | Location |
|---|---|
| Irma M2D electro-hydraulic control system (2014 configuration) | The first batch of supporting systems for KP150/KP220; the original author said that it was installed and started in 2014-04 |
| M2D external spray control device (2014 configuration) | AUSVO in the system, controls spray and motor housing cooling |
| M2D pressure protection sensor (2014 configuration) | Hydraulic/cooling monitoring interlock, installation fine position is not documented |
| M2D temperature protection sensor (2014 configuration) | Hydraulic/cooling monitoring interlock, installation fine position is not documented |
| M2D flow protection sensor (2014 configuration) | Hydraulic/cooling monitoring interlock, installation fine position is not documented |
| M2D motor drive monitoring module (2014 configuration) | MP1 in the control station, protection/energy consumption and event recording |
| M2D current sensor (2014 configuration) | MP1 package, the original text is high-precision but no precision value is given |
| M2D vacuum contactor (2014 configuration) | Power switch components and monitoring device form a control station |
| M2D power transformer (2014 configuration) | System power supply |
| M2D relay contact accessories (2014 configuration) | Relay contact circuit in the control station |
| M2D flameproof control station shell (2014 configuration) | Accommodates switches and power supply equipment; original explosion-proof description does not replace current certification |
| Irma PU2 controller installation box (old M2D) | PU2 installation-specific cassette; the original text PU2 is mixed with M2RD, and the version differences are noted. |
| Irma RPDU remote control (old M2D) | KADRUK line of sight remote control, wired available; unprinted model suffix applies to the full set |
| RPDU built-in battery (old M2D) | Power supply for remote control |
| RPDU and PU2 cable jumper (old M2D) | Cable for underground charging and wired control |
| M2D parameter monitoring sensor (optional wired/wireless) | Pressure, position, temperature, oil level/gas category; the original text allows the scheme, and does not call each unit fully installed |
| Component | Location |
|---|---|
| Wired electro-hydraulic remote control system (delivered in ILMA2007) | Subway construction КП200 control |
| KP200 telescopic cutting arm | The original watch can be stretched at least 600mm, without T. |
| KP200 longitudinal cutting head | Not KP21-150 horizontal axis double drum |
| KP200 cutting motor | 200kW original meter |
| KP200 star wheel loading feeder | Original table 4200mm wide table |
| KP200 traveling hydraulic drive | |
| KP200 track chain and track shoes | The original table specifies a track shoe width of 680mm |
| KP200 water spray dust suppression system | Water supply is provided to the cutting area and transfer point, but no BOM is provided to the nozzle |
| Component | Location | Part / drawing no. |
|---|---|---|
| Irma KSU KP330 control system (applicable to 2024) | Certificate Table 1 overall control system; internal modules are incomplete | ИМКВК.00.00.000-11 |
The Roadheader covers 7 models: Kopeysk 1GPKS roadheader, Kopeysk KP150 roadheader, Kopeysk KP200 roadheader, Kopeysk KP21 roadheader, Kopeysk KP220 roadheader, Kopeysk KP330 roadheader, Kopeysk PK-3 roadheader. Former and renamed designations are listed in the models table on this page.
The Roadheader is also documented under these designations: Kopeysk 1GPKS roadheader, Копейск Roadheader 1ГПКС, Kopeysk 1ГПКСД, Kopeysk 1ГПКС-00, Kopeysk 1ГПКС-01, Kopeysk 1ГПКС-02, Kopeysk 1ГПКС-03, Kopeysk 1ГПКС-04, Kopeysk 1ГПКС-05, Kopeysk 1ГПКС-06, Kopeysk 1ГПКС-07, Kopeysk 1ГПКС-08, Kopeysk 1ГПКС-09, ГПКС-HTZ.
The Roadheader is listed under the Kopeysk brand as: Roadheader. Period: 2011. Status: Listed in the manufacturer's current catalogue.
96 components are recorded, including: Portable wireless remote control station (only 1ГПКСД), Fixed RF transceiver (1ГПКСД only), Transceiver helical antenna and protective cover (only 1ГПКСД), Handheld station built-in antenna (only 1ГПКСД), Fault lockout and dual-station command protection (only 1ГПКСД), 1GPKS independent crawler hydraulic drive, 1GPKS Lifting Rotary Conveyor, 1GPKS unified control station and more. The full list with locations is in the components table on this page.
Irma KSU KP330 control system (applicable to 2024): ИМКВК.00.00.000-11.
Model-specific components with their own page: ILMA KSU explosion-proof electrical unit (statement applies), ILMA local console, ILMA wireless reading and authorization key, ILMA drive protection monitor, ILMA spray flow and pressure sensor, ILMA oil level and oil temperature measuring device, ILMA acoustic alarm device, ILMA wireless remote control station and more (13 in total).
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