Double Roll Crusher

Double-roll crushers compress feed between two inward-rotating rolls. Smooth rolls are used for fine crushing of softer to medium-hard material; corrugated or toothed designs serve different duties, including sticky feed. Roll-surface geometry, gap and adjustment design determine the application and product size. Confirm whether the machine is a compression roll crusher or a toothed sizer before specifying parts.

Double Roll Crusher

Double-roll crushers compress feed between two inward-rotating rolls. Smooth rolls are used for fine crushing of softer to medium-hard material; corrugated or toothed designs serve different duties, including sticky feed. Roll-surface geometry, gap and adjustment design determine the application and product size. Confirm whether the machine is a compression roll crusher or a toothed sizer before specifying parts.

Equipment Parts

Part Identification and Technical Details

Explore part names, images, material options and technical requirements. Select a card to open the corresponding replacement part page.

Major Components and Assemblies

Major Components and Assemblies

Individual and Maintenance Parts

Individual and Maintenance Parts

01

Roll Shell / Roller Sleeve

Roll Shell / Roller Sleeve

Material Options
Manganese steel / high-chromium cast iron / hardfaced composites
Installation and Function
Outer wear surface of the roll, in direct contact with the material
Maintenance Category
Very High
02

Roll Shell Segment

Roll Shell Segments

Material Options
ZGMn13Cr2 manganese steel
Installation and Function
Segmented roll shell for easier replacement
Maintenance Category
High
03

Roll Shafts

Roll Shaft

Material Options
42CrMo Alloy Steel
Installation and Function
Drives the roll
Maintenance Category
Low
04

Side Liners

Side Liner / Side Plate

Material Options
Hardox 400 / Manganese Steel
Installation and Function
Protects the side walls of the crushing chamber
Maintenance Category
ZH
05

Base Liners

Bottom Liner

Material Options
Hardox 400
Installation and Function
Protects the bottom of the crushing chamber
Maintenance Category
ZH
06

Adjustment Wedge / Shim

Adjustment Wedge / Shim

Material Options
Alloy Steel
Installation and Function
Adjusts the gap between rolls
Maintenance Category
Low
07

Spring / Hydraulic Cylinder

Spring / Hydraulic Cylinder

Material Options
Spring steel / hydraulic parts
Installation and Function
Maintains the roll gap and provides overload protection
Maintenance Category
Low
Bearing / Bearing Housing
08

Bearing / Bearing Housing

Bearing / Bearing Housing

Material Options
Bearing steel / cast steel
Installation and Function
Supports the roll shaft
Maintenance Category
Low
09

Scraper / Cleaning Plate

Scraper / Cleaner Blade

Material Options
Wear-Resistant Steel Plate
Installation and Function
Removes material adhering to the roll surface
Maintenance Category
ZH
10

Gearbox / Coupling

Drive Gearbox / Coupling

Material Options
Alloy Steel
Installation and Function
Power transmission
Maintenance Category
Low

Materials for similarly named parts may differ by OEM, machine model and operating conditions. Confirm the machine model, OEM drawing number and measured dimensions before ordering or manufacture.

Material Information

  • ZGMn13Cr2 is a candidate manganese steel grade for roll shells. Confirm material, heat treatment and actual work-hardening response against the part drawing and operating conditions.
  • Cr20-26 high-chromium cast iron: a candidate roll-shell material for highly abrasive, low-impact duties.
  • Hardfaced composite: a wear overlay, such as chromium carbide, on the roll body; on-site repair is subject to the approved procedure.
  • Hardox 400/500: candidate materials for side and bottom liners.

Brand Applicability

FLSmidth DRC (Denmark), McLanahan Roll Crusher (United States), Gundlach (United States), legacy thyssenkrupp RollSizer DRS (Germany), SBM (China) and Dahongli Machinery (China)

Industry Applications

Secondary and fine ore crushing, aggregate production, coal crushing, fertilizer production and refractory-material crushing.

Materials for similarly named parts may differ by OEM, machine model and operating conditions. Confirm the machine model, OEM drawing number and measured dimensions before ordering or manufacture.

Equipment Manufacturers and Series

Request double-roll crusher wear parts

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Manufacturing Services in China

From Technical Assessment to Finished-Part Delivery

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01

Technical Advice

Equipment and part identification, drawing review, material selection and manufacturing feasibility assessment.

02

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Match requirements with suitable manufacturers in China and coordinate the exchange of technical information.

03

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Drawing confirmation, material and process control, production tracking, inspection and acceptance coordination.

04

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Coordinate manufacturing, quality confirmation, packaging and delivery of complete finished parts.

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